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D-1

MAINTENANCE

D-1

The particulate matter collected in the unit may be
dangerous to your health. Take necessary precau-
tions so that you and your fellow workers do not
breathe dust and particulate. Wear a suitable
respirator when disposing of the particulate.
Follow local Environmental regulations for
disposal of filters and particulate matter.

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REPLACING THE FILTERS

The main filter and the HEPA filter cannot be cleaned
and therefore they have to be replaced periodically. It
is recommended to replace all filters at one time.

A saturated filter often contains dust and dirt
particles which could form a health hazard upon
inhalation. When replacing the filters, always
wear a high-quality and approved face mask or
respirator. Wrap the filters in a properly closed
plastic bag and dispose of it in compliance with
local regulations.

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Replace the filters in case of damage or when the
extraction capacity has become insufficient due to the
amount of particulate in the filter.

Periodic check of filters is required to maintain optimal
performance and life of unit. Filter performance/life is
dependent on variables such as:
-Welding application/processes
-Oil involved in weld processes
-Dust/grinding particulate
-Proper usage and maintenance

Note:  There is no filter clog indicator on this machine
model.

Refer to Figure D.1 on page D-3 for the following
filter instructions. 

Replacing/Cleaning the Pre-filter

1. Remove electrical cord of Miniflex unit from electri-

cal outlet.

2. Loosen the side clips (A).
3. Remove the top cover (B) from the unit.
4. Remove LongLife-H™ Filter (C).
5. Remove the pre-filter (H).
6. Clean pre-filter with industrial vacuum cleaner or

replace if necessary. Use caution and proper
personal protection equipment when cleaning pre-
filter.

7. Reposition the pre-filter (H) and LongLife-H™ Filter

(C) and reassemble unit.

MINIFLEX

SAFETY PRECAUTIONS

ELECTRIC SHOCK can kill.

• Unplug Miniflex before changing

filter or replacing carbon brushes.

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ROUTINE MAINTENANCE

• The aluminum collection pan should be inspected,

cleaned and emptied on a monthly basis.  

• The pre-separator (located on the bottom of the

main filter) should be inspected and cleaned on a
monthly basis, using an industrial vacuum cleaner. 

• The pre-filter should be inspected and cleaned on a

bi-monthly basis, using compressed air or an indus-
trial vacuum cleaner.

• Frequency of cleaning and emptying depends on a

number of factors such as the type of welding
process and the frequency of use. 

• The main filter should be checked every month to

ensure that there is no damage. 

• The seals of the main filter should be checked every

12 months.

Refer to Figure D.1 on page D-3 for the following
instructions.

EMPTYING THE ALUMINUM COLLECTION
PAN

1. Remove electrical cord of Miniflex unit from electri-

cal outlet.

2. Loosen the side clips (A).
3. Remove the top cover (B) from the machine.
4. Remove LongLife-H™ Filter (C) by lifting the filter

out of the bottom compartment of the unit.

5. Remove pre-filter (H)
6. Empty the collection pan (D) and dispose of waste

properly*.

7. Replace the pre-filter and the LongLife-H™ Filter to

the bottom unit and reattach top cover by fastening
the side clips (A). 

*Check with local authorities for regulations governing
the proper disposal of used filters and particulate
matter.

WARNING

WARNING

WARNING

Содержание MINIFLEX IM857

Страница 1: ...7 June 2005 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind However your overall safety can be increased by proper installation and thought fu...

Страница 2: ...WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of...

Страница 3: ...cal earth ground 3 f Maintain the electrode holder work clamp welding cable and welding machine in good safe operating condition Replace damaged insulation 3 g Never dip the electrode in water for coo...

Страница 4: ...vent the welding sparks from starting a fire Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic...

Страница 5: ...appropri s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paiss...

Страница 6: ...below for future reference This information can be found on your machine nameplate Product _________________________________________________________________________________ Model Number ______________...

Страница 7: ...________________ Accessories Section C General Options Accessories C 1 ________________________________________________________________________ Maintenance Section D Safety Precautions D 1 Routine Mai...

Страница 8: ...ated Mesh Screen Pre separator LongLife H Pretreated Cellulose Filter 130 sq ft 12 m2 Activated Carbon Filter HEPA High Efficiency Particulate Air Filter Up to 99 97 High Vacuum Low Volume Low 94 CFM...

Страница 9: ...in 45mm O D K2389 9 16 ft 5m long x 1 3 4 in 45 mm O D K2389 8 Hose to Hose Adapter K2389 10 Hose Connection Outlet K2389 2 See section C and Miniflex brochure Publication E13 11 for more information...

Страница 10: ...lame spraying Extraction of cement saw dust wood dust etc Extracting cigarettes cigars tissues and other burning particles objects and acids Any dangerous situations where there is a risk of an explos...

Страница 11: ...ATION Use the Automatic Start Stop feature to extend the life of the carbon brushes In the auto setting Figure B 2 Item C the unit automatically starts and stops when the work cable of the welding mac...

Страница 12: ...nd 400XA Magnum fume GMAW guns and the 350A 500A 250A FCAW SS fume guns can be connected to the Miniflex and its extraction hose For 250XA 400XA Magnum Guns see publication E13 10 For 350A 400A 250 FC...

Страница 13: ...unit 4 Remove LongLife H Filter C 5 Remove the pre filter H 6 Clean pre filter with industrial vacuum cleaner or replace if necessary Use caution and proper personal protection equipment when cleanin...

Страница 14: ...00 hours depend ing on usage Note Two sets of carbon brushes and seals are included with unit MINIFLEX CAUTION Carbon brush life depends on how unit is operat ed i e continuous operation or automatic...

Страница 15: ...D 3 MAINTENANCE D 3 MINIFLEX A Side Clips B Top Cover C LongLife H Filter D Main Filter Seals E Outlet Cover F HEPA Filter G Carbon Brushes H Pre filter Figure D 1 G B F E A C D H A...

Страница 16: ...CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause generally i...

Страница 17: ...ace or clean using an industrial vacuum cleaner Use caution and proper personal protection equip ment when cleaning pre filter 4 Improper application Check hose diameter and maximum length 24 ft 7 5 m...

Страница 18: ...t may not be accurate for all machines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the diagram is illegible write t...

Страница 19: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Страница 20: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

Страница 21: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...

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