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MIG PULSER

OPERATOR’S MANUAL

IM555

March, 1999

Safety Depends on You

Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased
by proper installation ... and
thoughtful operation on your part.
DO NOT INSTALL, OPERATE
OR REPAIR THIS EQUIPMENT
WITHOUT READING THIS MAN-
UAL AND THE SAFETY PRE-
CAUTIONS CONTAINED
THROUGHOUT.

And, most

importantly, think before you act
and be careful.

For use with machines having Code Numbers:

10213

• Sales and Service through Subsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

World's Leader in Welding and Cutting Products

Premier Manufacturer of Industrial Motors

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Содержание MIG PULSER 10213

Страница 1: ...LL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MAN UAL AND THE SAFETY PRE CAUTIONS CONTAINED THROUGHOUT And most importantly think before you act and be careful For use with machines having Code Numbers 10213 Sales and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader i...

Страница 2: ...Y PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you pur chase a copy of Safety in Welding Cutting ANSI Standard Z49 1 from the American Welding Society P O Box 351040 Miami Florida 33135 or CSA Standard W117 2 1974 A Free copy of Arc Welding Safety booklet E20...

Страница 3: ...rical earth ground 3 f Maintain the electrode holder work clamp welding cable and welding machine in good safe operating condition Replace damaged insulation 3 g Never dip the electrode in water for cooling 3 h Never simultaneously touch electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welders ...

Страница 4: ...event the welding sparks from starting a fire Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic lines Have a fire extinguisher readily available 6 b Where compressed gases are to be used at the job site special precautions should be used to prevent hazardous situations Refer to Safety in Weldin...

Страница 5: ...iés et non inflammables 4 Des gouttes de laitier en fusion sont émises de l arc de soudage Se protéger avec des vêtements de protection libres de l huile tels que les gants en cuir chemise épaisse pan talons sans revers et chaussures montantes 5 Toujours porter des lunettes de sécurité dans la zone de soudage Utiliser des lunettes avec écrans lateraux dans les zones où l on pique le laitier 6 Eloi...

Страница 6: ...he information must be followed to avoid minor personal injury or damage to this equipment CAUTION Please Examine Carton and Equipment For Damage Immediately When this equipment is shipped title passes to the purchaser upon receipt by the carrier Consequently Claims for material damaged in shipment must be made by the purchaser against the transportation company at the time the shipment is receive...

Страница 7: ...LSE WELDING A 3 USE WITH THE LN 9 GMA A 3 CONNECTING A SPOOL GUN A 3 OPERATION Section B SAFETY PRECAUTIONS B 1 GENERAL DESCRIPTION B 1 RECOMMENDED PROCESSES AND EQUIPMENT B 1 OPERATIONAL FEATURES AND CONTROLS B 1 DESIGN FEATURES AND ADVANTAGES B 2 WELDING CAPABILITY B 2 LIMITATIONS B 2 V300 SETTINGS B 3 MIG PULSER CONTROLS AND SETTINGS B 3 OPERATION GUIDELINES B 3 PULSE WELDING PROCEDURE GUIDELIN...

Страница 8: ...nt Pulse Width Range Settings Settings 20 to 300 Hz 250 325 or 400 A 40 or 80 A 2 mS PHYSICAL DIMENSIONS K955 25 25 ft 7 5m Control Cable Extension OPTIONS ACCESSORIES INVERTEC V300 Figure A 1a Hook Bracket Installation for mounting to a V300 Power Source Figure A 1b Universal Mounting Bracket Installation for mounting to a generic surface EXISTING CASE TOP SCREWS ENCLOSED RUBBER BUMBER AND SCREW ...

Страница 9: ...ser to the universal bracket using the two screws from the top of the MIG Pulser as shown in figure A 1b HIGH FREQUENCY INTERFERENCE PROTECTION A V300 with a MIG Pulser may not be suitable for use near a high frequency arc starter such as is found in a TIG welding power source or a plasma cutter The V300 should be located at least 15 feet 5 meters from the high frequency source There should be at ...

Страница 10: ... that all connections are clean and tight Because of voltage drops the total length of the weld ing leads work lead length plus electrode lead length should not exceed 50 feet If longer cables are used the maximum achievable output voltage will be reduced NOTE Do not coil the output cables around any metal object USE WITH THE LN 9 GMA Using the MIG PULSER with a LN9 GMA requires installation of th...

Страница 11: ...MIG process on mild steel stainless steel and aluminum The MIG Pulser is supplied with a cable and brackets for connection and mounting to a V300 An optional control cable extension is also available which allows the MIG Pulser to be placed up to 25 feet from the V300 RECOMMENDED PROCESSES AND EQUIPMENT The MIG Pulser V300 combination can run the follow ing processes GMAW P 035 steel 100 700 IPM 9...

Страница 12: ...rk lead length plus electrode lead length should not exceed 50 feet If longer cables are used refer to the Output Cables for Pulse Welding section in the Installation chapter for limita tions The Magnum Spoolgun MIG Pulser combination will not run low wire feed speed fine wire aluminum pro cedures well These wires are best run in a spray mode GMAW P offers few advantages in those areas The voltage...

Страница 13: ... min imum raise the Arc Length until a good start occurs 4 Once a stable arc is established the Peak Current level can be increased resulting in a broader soft er arc This might be useful for out of position work or for low travel speeds Conversely for faster trav el speeds lower Peak Current settings are recom mended 5 The Background Current affects the overall heat input to the weld It also can ...

Страница 14: ...fen the arc try decreasing the Peak setting To widen or soften the arc try increasing the Peak setting Wire Feed Speed Peak Bkgnd Arc Length Peak Bkgnd Arc Length 135 IPM Low Norm 2 150 Low Norm 3 5 Med Norm 4 5 200 Low Norm 5 Hi Norm 5 5 250 Med Norm 5 5 Hi Norm 6 5 300 Med Norm 6 Hi Norm 7 350 Med Norm 6 5 Hi Norm 7 5 400 Med Norm 7 Hi Norm 7 7 450 Med Hi Norm 7 5 Hi Norm 8 500 Med Hi Norm 8 Hi ...

Страница 15: ...e is required for the MIG Pulser As with any welding equipment occa sionally clean the exterior of the unit with a low pres sure airstream or a damp cloth This keeps the front and rear nameplates in a readable condition Replace any nameplates that become illegible MIG PULSER ...

Страница 16: ...put problems Step 2 PERFORM EXTERNAL TESTS The second column labeled POSSIBLE AREAS OF MISADJUSTMENT S lists the obvious external possibilities that may con tribute to the machine symptom Perform these tests checks in the order listed In general these tests can be conducted with out removing the case wrap around cover Step 3 RECOMMENDED COURSE OF ACTION If you have exhausted all of the items in st...

Страница 17: ... V300 Make sure the V300 switches are set in the proper positions See V300 SETTINGS in the Operation section of this manual 2 Output Cables are either too long or of improper size See OUT PUT CABLES FOR PULSE WELDING in the Installation sec tion of this manual 3 The control cable may be extend ed too long Do not use more than one optional 25 foot control cable extension 4 There may be high frequen...

Страница 18: ...G PULSER Note This diagram may not be totally applicable to every code covered by this manual The diagram specific to your machine is pasted inside one of the enclosure panels S21978 1 5 96 WIRING DIAGRAM MIG PULSER JAN97 ...

Страница 19: ... 10050 SVM102 A 45 00 Power Arc 4000 Codes 10083 SVM103 A 45 00 Power Arc 4000 Codes 10200 10244 SVM103 B 45 00 ProCut 60 Single Phase Codes 9819 10118 SVM104 A 45 00 V300 PRO Codes 9934 10131 SVM105 A 45 00 LN 7 GMA Codes 9168 9931 SVM106 A 45 00 RANGER 8 Codes 9972 10110 SVM107 A 45 00 DC600 Codes 9773 9910 SVM108 A 45 00 POWER WAVE 350 500 Codes 10104 10155 SVM109 A 65 00 RANGER 9 Codes 9975 99...

Страница 20: ...lletin ED 80 or call 216 383 2259 and ask for the Welding School Registrar Lincoln Welding School BASIC COURSE 700 00 5 weeks of fundamentals There is a 10 discount on all orders of 50 00 or more for shipment at one time to one location Orders of 50 or less before discount or orders outside of North America must be prepaid with charge check or money order in U S Funds Only Prices include shipment ...

Страница 21: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y de la tierra Ne laissez ni la peau ni des vête ments mouillés entrer en contact avec des pièces sous tension Isolez vous du travail et de la terre Berühren Sie keine stromführenden Teile oder Elektrode...

Страница 22: ...gute Be und Entlüftung des Arbeitsplatzes Mantenha seu rosto da fumaça Use ventilação e exhaustão para remover fumo da zona respiratória Turn power off before servicing Desconectar el cable de ali mentación de poder de la máquina antes de iniciar cualquier servicio Débranchez le courant avant l entre tien Strom vor Wartungsarbeiten abschalten Netzstrom völlig öff nen Maschine anhalten Não opere co...

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