Lincoln Electric INVERTEC V276 Скачать руководство пользователя страница 21

_______________________________

CAUTION:

Sometimes  machine  failures

appear to be due to PC board failures. These

problems  can  sometimes  be  traced  to  poor

electrical  connections.  To  avoid  problems

when  troubleshooting  and  replacing  PC

boards, please use the following procedure:

1. Determine  to  the  best  of  your  technical

ability that the PC board is the most likely

component causing the failure symptom.

2. Check  for  loose  connections  at  the  PC

board to assure that the PC board is prop-

erly connected.

3. If  the  problem  persists,  replace  the  sus-

pect PC board using standard practices to

avoid  static  electrical  damage  and  electri-

cal  shock.  Read  the  warning  inside  the

static resistant bag and perform the follow-

ing procedures:

P.C. Board can be dam-

aged by static electricity.

- Remove your body

s stat-

ic  charge  before  opening

the  static-shielding  bag.

Wear  an  anti-static  wrist

strap.  For  safety,  use  a  1

Meg  ohm  resistive  cord

connected  to  a  grounded

part  of  the  equipment

frame.

- If  you  don

t  have  a  wrist

strap,  touch  an  unpainted,

grounded,  part  of  the

equipment frame.  Keep touching the frame to

prevent  static  build-up.  Be  sure  not  to  touch

any electrically live parts at the same time.

- Tools  which  come  in  contact  with  the  P.C.

Board must be either conductive, anti-static or

static-dissipate.

ELECTRIC SHOCK can kill.

Have an electrician install

and  service  this  equip-

ment. Turn the input power

OFF at the fuse box before

working on equipment. Do

not touch electrically hot

parts.

- Remove  the  P.C.  Board  from  the  static-

shielding  bag  and  place  it  directly  into  the

equipment.  Don

t  set  the  P.C.  Board  on  or

near paper, plastic or cloth which could have

a  static  charge.  If  the  P.C.  Board  can t  be

installed immediately, put it back in the static-

shielding bag.

- If  the  P.C.  Board  uses  protective  shorting

jumpers,  don

t  remove  them  until  installation

is complete.

- If  you  return  a  P.C.  Board  to  The  Lincoln

Electric Company for credit, it must be in the

static-shielding bag. This will prevent further

damage and allow proper failure analysis.

4. Test the machine to determine if the fail-

ure  symptom  has  been  corrected  by  the

replacement PC board.

NOTE:

It is desirable to have a spare (known

good) PC board available for PC board trou-

bleshooting.

NOTE:

Allow the machine to heat up so that

all electrical components can reach their oper-

ating temperature.

5. Remove  the  replacement  PC  board  and

substitute it with the original PC board to

recreate the original problem.

a. If the original problem does not reap-

pear  by  substituting  the  original

board, then the PC board was not the

problem.  Continue  to  look  for  bad

connections in the control wiring har-

ness,  junction  blocks,  and  terminal

strips.

b. If the original problem is recreated by

the  substitution  of  the  original  board,

then  the  PC  board  was  the  problem.

Reinstall  the  replacement  PC  board

and test the machine.

6. Always  indicate  that  this  procedure  was

followed when warranty reports are to be

submitted.

NOTE:

Following this procedure and writing on the

warranty report, “INSTALLED AND SWITCHED PC

BOARDS TO VERIFY PROBLEM,” will help avoid

denial of legitimate PC board warranty claims.

PC BOARD TROUBLESHOOTING PROCEDURES

WARNING

ATTENTION

Static-Sensitive

Devices

Handle only at

Static-Safe

Workstations
Reusable 

Container

Do Not Destroy

TROUBLESHOOTING

INVERTEC

®

V276

E-2

Содержание INVERTEC V276

Страница 1: ...egister Authorized Service and Distributor Locator www lincolnelectric com locator IM10586 Issue Date Feb 21 Lincoln Global Inc All Rights Reserved For use with machines having Code Numbers 13079 1308...

Страница 2: ...A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you develop unusual s...

Страница 3: ...t engine parts and igniting Do not spill fuel when filling tank If fuel is spilled wipe it up and do not start engine until fumes have been eliminated 1 d Keep all equipment safety guards covers and d...

Страница 4: ...m to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with s...

Страница 5: ...nt passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow N...

Страница 6: ...pri s et non inflamma bles 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pa...

Страница 7: ...PUT FILTER CAPACITOR DISCHARGE PROCEDURE D 1 ROUTINE MAINTENANCE D 2 FILTER CAPACITOR CONDITIONING D 2 LOCATION OF MAINTENANCE COMPONENTS D 3 TROUBLESHOOTING SECTION E DIAGRAMS SECTION F PARTS LIST PA...

Страница 8: ...AMPS 27 25 13 11 35 33 17 14 37 19 16 23 14 13 13 12 26 16 16 13 13 IDLE POWER 120W Max IDLE POWER 120W Max EFFICIENCY RATED OUTPUT 85 EFFICIENCY RATED OUTPUT 85 OUTPUT CONDITIONS 200A 28V 100 250A 30...

Страница 9: ...the fuse holder in the main disconnect panel INPUT SUPPLY CONNECTIONS Be sure the voltage phase and frequency of the input power is as specified on the rating plate located on the rear of the Supply...

Страница 10: ...F 208V 220 230V 380 415V 440 460V 575V A I NPUT VOLTAGE RANGE removed Do not operate with wraparound inspecting or servicing machine Disconnect input power before IF MACHINE CEASES TO OPERATE NO METER...

Страница 11: ...able connections 1 Remove 1 in 25mm of welding cable insulation 2 Slide rubber boot onto cable end The boot end may be trimmed to match the cable diameter Soap or other lubricant will help to slide th...

Страница 12: ...erating your machine SAFETY PRECAUTIONS ELECTRIC SHOCK can kill Do not touch electrically live parts such as output terminals or internal wiring Insulate yourself from the work and ground Always wear...

Страница 13: ...or touch start use Short circuit current is limited to approximately 20 amps to aid in touch starting In TIG GTAW mode the Local Remote switch also con trols if the output is energized MODE LOCAL REMO...

Страница 14: ...ause the machine to phase back and the arc to go out This occurs because the welding current exceeded 300 amps and the machine s protection circuitry activated Turn the output control down to correct...

Страница 15: ...ures as the standard V276 ACCESSORIES INVERTEC V276 C 1 Tweco Style Plug Male For 1 0 2 0 50 70mm cable Order K3416 70 Tweco Style Plug Female For 1 0 2 0 50 2 2 70mm cable Order K3417 70 Twist Mate C...

Страница 16: ...across the two capacitor terminals Hold resistor in place for 10 seconds DO NOT TOUCH CAPACITOR TERMINALS WITH YOUR BARE HANDS 7 Repeat discharge procedure for the capacitor on other two terminals 8...

Страница 17: ...Input Filter Capacitors Output Terminals 4 Examine capacitors for leakage or oozing Replace if needed 5 Examine the sheet metal case for dents or break age Repair the case as required Keep the case i...

Страница 18: ...AT SINK ASSEMBLY CONTROL PC BOARD MAIN TRANSFORMER ASSEMBLY CHOKE ASSEMBLY OUTPUT TERMINALS POWER SWITCH CENTER ASSEMBLY INPUT RECTIFIER COOLING FANS CASE BACK ASSEMBLY CASE FRONT ASSEMBLY WRAP AROUND...

Страница 19: ...efore turning back ON 14 The changes are now saved and will remain saved until overwritten by entering calibration mode again CALIBRATION PROCEDURES TIPS FOR CALIBRATION TIPS FOR USING A LOAD BANK Set...

Страница 20: ...possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause generally it states to contact your local Li...

Страница 21: ...o the equipment Don t set the P C Board on or near paper plastic or cloth which could have a static charge If the P C Board can t be installed immediately put it back in the static shielding bag If th...

Страница 22: ...p switch and jumper A the reconnect auxiliary jumper are in the proper position for the input voltage being applied Refer to Input Voltage Reconnect Procedure in the Installation Chapter 5 Check conti...

Страница 23: ...witch S3 is in the REMOTE position 2 The remote control device may be faulty Replace 3 The Local Remote switch must be in the LOCAL position unless a remote control device is attached to the remote re...

Страница 24: ...ew fuses and reapply power If fuses open again con sult a Lincoln Authorized Field Service Facility 1 Check the input voltage and input voltage reconnect procedures See Installation Section of this ma...

Страница 25: ...is reset Reset occurs when the output load is removed 2 Check the input voltage and input voltage reconnect procedures See Input Voltage Reconnect Procedure 3 Check for loose or faulty welding cables...

Страница 26: ...aulty welding cables 1 Check for loose or faulty welding cables 2 Is the electrode DRY Try weld ing with another electrode from a different container Make sure you have the correct electrode for the a...

Страница 27: ...H5 H6 H1 H2 H4 H6 H3 H5 H3A H3A H3C H3D H1D H1C H1C H1B H1D FAN RELAY R N A 207 209 A1 H1B A1 A A N C 209 208 204 201 205 206 203A 207A 202A 4 2 77 76 GND 75 SWITCH PC BOARD CONTROL PC BOARD CASE BACK...

Страница 28: ...25 7 00 16 84 2 08 4 30 MAX RECONNECT DOOR OPEN 1 25 O 93 O 15 89 35 TYP 1 44 L11981 A 02 9 00 11 85 20 25 3 17 MAX 79 MIN 88 25 7 00 16 84 2 08 4 30 MAX RECONNECT DOOR OPEN 1 25 O 93 O 15 89 35 TYP...

Страница 29: ...NOTES INVERTEC V276...

Страница 30: ...NOTES INVERTEC V276...

Страница 31: ...parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los electrodos bajo carga con la piel o ropa moja da l Aislese del trabajo y de la tierra...

Страница 32: ...d Entl ftung des Arbeitsplatzes l Mantenha seu rosto da fuma a l Use ventila o e exhaust o para remover fumo da zona respirat ria l Turn power off before servicing l Desconectar el cable de ali mentac...

Страница 33: ...tomer s particular purpose with respect to such information or advice As a matter of practical consideration we also cannot assume any respon sibility for updating or correcting any such information o...

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