Lincoln Electric Invertec CC500 Скачать руководство пользователя страница 6

A -

 

2

                                                         

INSTALLATION

                                                                  

A-2

 

 

INVERTEC

®

 CV/CC500

 

 

Rev. 03 

 

SAFETY PRECAUTIONS 

Read the entire installation section before starting 
installation.

 

 

ELECTRIC SHOCK can kill. 

 

Only qualified personnel 
should perform this 
installation. 

 

Turn the input power OFF at 
the main switch or fuse box 

before working on this equipment. Turn off the 
input power to any other equipment connected to 
the welding system at the main switch or fuse 
box before working on the equipment. 

 

Do not touch electrically 

“Hot” parts. 

 

Always connect the INVERTEC

®

 grounding lug 

(located at the rear of the case) to a proper safety 

(Earth) ground.

 

INVERTEC

®

 is for use on a 4 wire 

system with earthed neutral.

 

 

SELECT SUITABLE LOCATION 

This power source should not be subjected to falling 
water, nor should any parts of it be submerged in water. 
Doing so may cause improper operation as well as 
pose a safety hazard. The best practice is to keep the 
machine in a dry, sheltered area. 
 

 

The bottom of machine must always be placed on a 
firm, secure, level surface. There is a danger of the 
machine toppling over if this precaution is not 
taken. 

 
Place the welder where clean cooling air can freely 
circulate in through the back louvers and out through 
the case sides. Water,dirt, dust or any foreign material 
that can be drawn into the welder should be kept to a 
minimum. Failure to observe these precautions can 
result in excessive operating temperatures and 
nuisance shutdowns. 
 

Locate the INVERTEC

®

 machine away from radio 

controlled machinery. Normal operation of the welder 
may adversely affect the operation of RF controlled 
equipment, which may result in bodily injury or damage 
to the equipment. 
 

STACKING

 

The INVERTEC

®

 machine may be stacked 3 high.  Be 

sure to locate the machines on a firm level surface and 
align the pins in the roofs of the lower unit with the 
holes in the base of the upper unit. 
 
Two INVERTEC

®

 CV /CC machines can be stacked 

together through the two holes ( 1.1 ) and the two pins  
( 1.2 ). Please see

 FIGURE

 

A.1. 

 

The INVERTEC

®

 CV/CC machine can be moved using 

the handles ( 1.3 ). Please see

 FIGURE

 

A.1

 

 

FIGURE A.1 

 
 

INPUT POWER AND GROUNDING 
CONNECTION 

 

Only a qualified electrician should connect the 

input leads to the INVERTEC

®

. Connections should 

be made in accordance with the connection 
diagram. Failure to do so may result in bodily injury 
or death. 

 
Open the input box on the rear of the case. Use a 
three-phase supply line, the three live wires should go 
through the three holes of the input wire holder and be 
securely clamped and fixed. Connect L1, L2, L3 and 
ground according to the Input Supply Connection 
Diagram decal, refer to Figure A.2 on this page. 
 
Make sure the amount of power available from the input 
connection is adequate for normal operation of the 
machine. Refer to the Technical Specifications at the 
beginning of this Installation section for recommended  
fuse and wire sizes. Fuse the input circuit with the 
recommended super lag fuse or delay type breakers. 
Using fuses or circuit breakers smaller than 
recommended may result in “nuisance” shut-offs from 
welder inrush currents, even if the machine is not being 
used at high currents. 

 

    WARNING

 

 

    CAUTION

 

 

    WARNING

 

 

 

 

FIGURE A.2  

Содержание Invertec CC500

Страница 1: ...c com cn Copyright 2009 The Shanghai Lincoln Electric Company Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind However your overall safety can...

Страница 2: ...e please record your equipment identification information in the table below Model Name Code Serial Number can be found on the machine rating plate Model Name Invertec CV CC500 Code Serial number Date...

Страница 3: ...non flammable screening and or warn them not to watch the arc nor expose themselves to the arc rays or to hot spatter or metal ELECTRIC SHOCK can kill 3 a The electrode and work or ground circuits ar...

Страница 4: ...quipment in accordance with the national standards and the manufacturer s recommendations WELDING SPARKS can cause fire or explosion 6 a Remove fire hazards from the welding area If this is not possib...

Страница 5: ...IG 5A 500A 67V 10 2 V 30V RECOMMENDED INPUT WIRE AND FUSE SIZES INVERTEC CV CC500 Input Voltage Frequency Hz 342 456 V 50Hz or 60Hz Maximum Input Ampere 51A Maximum Effective Supply Current 40A 60 C C...

Страница 6: ...lled machinery Normal operation of the welder may adversely affect the operation of RF controlled equipment which may result in bodily injury or damage to the equipment STACKING The INVERTEC machine m...

Страница 7: ...in poor welding performance To avoid interference problems with other equipment and to achieve the best possible operation route all cables directly to the work and wire feeder Avoid excessive lengths...

Страница 8: ...EAD NEGATIVE STUD POSITIVE STUD WIRE FEEDER CONNECTOR REMOTE CONTROL CONNECTOR INVERTEC CV CC WELDER R REMOTE CONTROL BOX FIGURE A 4 3 GTAW PROCESS CC MODE CONNECTION FIGURE A 5 WORK CLAMP WELDING TOR...

Страница 9: ...TROL BOX FIGURE A 6 For secure electrical connection the screws connecting the output terminals and cables must be tightened Damage may occur to the output stud or welding performance maybe compromise...

Страница 10: ...utput will be turned off and the thermal indicator light will be turned ON When the machine has cooled to a safe temperature the Thermal Indicator Light will go out and the machine may resume normal o...

Страница 11: ...i clockwise the arc is softer 10 LOCAL OUTPUT CONTROL When set item 11 into LOCAL The output voltage CV mode or output current CC mode will be preset and adjusted by this knob 11 CONTROL TYPE SELECTIO...

Страница 12: ...VOLTAGE RECEPTACLE Export type machine This is a 220V 200W max auxiliary power output socket for plugging gas heater Only Plug the correct gas heater into this receptacle DO NOT plug other electric d...

Страница 13: ...B 3 OPERATION B 3 INVERTEC CV CC500 Rev 03 FIGURE B 3 FIGURE B 4...

Страница 14: ...ncion Please see FIGURE B 6 for detail 3 CRATER REPLS MODE SWITCH Should the operator find a visible crater appearing after releasing the trigger and within 2 seconds activating the trigger again the...

Страница 15: ...B 5 OPERATION B 5 INVERTEC CV CC500 Rev 03 FIGURE B 6...

Страница 16: ...ircuit and controls Check for excessive loads Thermal LED is lit 1 Check for proper fan operation Fan should run whenever output power is on Check for material blocking intake or exhaust louvers or fo...

Страница 17: ...per polarity is being used for the weld procedure 2 Check all electrode and work connections 3 Verify the parameters of wire feeding speed output voltage and shielding gas are proper for the welding p...

Страница 18: ...251 252 253 259 260 277 278 279 DATA CLOCK ENABLE 15V MOTOR GAS SOLENOID 2 5K 10K GAS PURGE COLD INCH TRIGGER 91 92 94 93 96 95 1 2 3 4 5 6 WIRE FEEDER CONNECTOR 15 15 GAS MOTOR POT SWITCH 10V 15V 24V...

Страница 19: ...E 1 Parts List E 1 INVERTEC CV CC500 Rev 03...

Страница 20: ...E 2 Parts List E 2 INVERTEC CV CC500 Rev 03...

Страница 21: ...E 3 Parts List E 3 INVERTEC CV CC500 Rev 03...

Страница 22: ...HOLDER T10728 20 FUSE 2A 14 M20720 6 INPUT CABLE BRACKET 15 M20737 1 FAN AND MOTOR ASSEMBLY 16 M15454 14 INPUT RECTIFIER 17 M16733 4 HEATSINK 18 M21437 2 AUXILIARY TRANSFORMER EXPORT 19 L13166 CHOKE...

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