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B-3                                                              

OPERATION

                                                    B-3 

 

INVERTEC

®

 CC400-S/-S PLUS

 

 

Rev.01 

 

 
16. GROUND CABLE CONNECTION 

Connect the ground cable to the paint-free location on the 
case back by securing its lug-end with the screw into the 
case hole. 
 

DIP SWITCHES 

 
INVERTEC

® 

CC400-S/-S PLUS machine offers a DIP 

switch on the control board, which allows user to have 
additional features. There are 2 individual switches 
integrated into this DIP switch ( Please see 

FIGURE B.3

 

below ). 

                    

 

                             FIGURE B.3 

 

1. DIP SWITCH 1 

Controls when output power is available.  Please see 

STICK/TIG SWITCH

 section in this Operation chapter for 

details. 
 
 

2. DIP SWITCH 2 

The DIP switch is for test mode.  It should always be  
OFF (down)for customers. 
 
 

THERMAL PROTECTION 

Thermostats protect the machine from excessive 
operating temperatures. Excessive temperatures maybe 
caused by a lack of cooling air or operating the machine 
beyond the duty cycle and output rating. If excessive 
operating temperature should occur, the thermostats will 
prevent output voltage or current. 
 
Thermostats are self-resetting once the machine cools 
sufficiently. 
 

FAN 

 
The fan will run anytime once the machine powers on. 
 

 
 

CONSTANT CURRENT PROCESSES 

 
MANUAL ARC WELDING (STICK) 

The INVERTEC maybe utilized as a manual DC arc 
welder with the electrode cable, work cable, and 
electrode holder being the only equipment required. 
 

Note:   

If the electrode is shorted to the workpiece for longer than 
5 seconds, the machine output current will phase back to 
20A until electrode is taken off the workpiece. circuitry 
activated. 
 
 

AIR CARBON ARC CUTTING 

Air carbon arc cutting maybe performed with the 
INVERTEC within its output rating using 5mm diameter 
carbon rods. Output cables, an air carbon arc electrode 
cable assembly, and a source of compressed air are 
required. 
 

TIG WELDING 

The INVERTEC is capable of touch start TIG welding. An 
electrode cable, work cable, TIG torch, and gas supply 
with regulator are required.  
 
Touch starting is done as follows: 

1.  Place the shield cup edge on the work piece. 
2.  Rock the tungsten down to touch. 
3.  Trigger the output, if using remote control. 
4.  Gently rock back the tungsten from the 

workpiece. 

 
 

OPTIONS/ACCESSORIES 

 

REMOTE CONTROL BOX 

Consists of a control box with choice of three cable 
lengths. Permits remote adjustment of output, 6 pin 
connection. 
Order 

K69023-8M 

for 8M or 

K69023-15M

 for 15M or 

K69023-30M

 for 30M. 

 

WELDING CABLE WITH ELECTRODE HOLDER 

Order 

K60077-50-3M

 for 3M, or 

K60077-50-15M

 for 15M, 

or 

K60077-50-30M 

for 30M. 

 
 

WORK CABLE WITH CLAMP 

Order 

K60076-50-3M

 for 3M. 

 
 
TIG TORCH WITH TWIST-MATE 

Order 

K60078-1

 for 4M. 

 
 

 
 

Содержание INVERTEC CC400-S

Страница 1: ...nghai PRC 201907 www lincolnelectric com cn Copyright 2012 The Shanghai Lincoln Electric Company Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind However your overall safety can be increased by proper installation and thoughtful operation on you part DO NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY P...

Страница 2: ...record your equipment identification information in the table below Model Name Code Serial Number can be found on the machine rating plate Model Name Invertec CC400 S Invertec CC400 S PLUS Code Serial number Date Where Purchased Authorized dealer s shop Declaration of conformity THE SHANGHAI LINCOLN ELECTRIC COMPANY Designed in conformance with the following norm GB15579 1 EN 60974 1 THE SHANGHAI ...

Страница 3: ...able non flammable screening and or warn them not to watch the arc nor expose themselves to the arc rays or to hot spatter or metal ELECTRIC SHOCK can kill 3 a The electrode and work or ground circuits are electrically hot when the welder is on Do not touch these hot parts with your bare skin or wet clothing Wear dry hole free gloves to insulate hand 3 b Insulate yourself from work and ground usin...

Страница 4: ...he equipment in accordance with the national standards and the manufacturer s recommendations WELDING SPARKS can cause fire or explosion 6 a Remove fire hazards from the welding area If this is not possible cover them to prevent the welding sparks from starting a fire Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas Avoid...

Страница 5: ...D FUSE SIZES INVERTEC CC400 S S PLUS Input Voltage Frequency Hz 380 415V Maximum Input Ampere 38 30A Maximum Effective Supply Current 29 23A 60 C Copper Wire in Conduct Sizes 6mm 2 Fuse or Breaker Size Super Lag 40A Grounding Conductor Size 4mm 2 PHYSICAL DIMENSIONS INVERTEC CC400 S INVERTEC CC400 S PLUS Height 480mm Width 350mm Depth 730mm Weight 32Kg 36Kg Temperature Range Operating Temperature ...

Страница 6: ...C Connections should be made in accordance with the connection diagram Failure to do so may result in bodily injury or death Open the input box on the rear of the case Use a three phase supply line the three live wires should go through the three holes of the input wire holder and be securely clamped and fixed Connect L1 L2 L3 and ground according to the Input Supply Connection Diagram decal refer...

Страница 7: ...ion circuit to activate THERMAL PROTECTION The INVERTEC machine is equipped with a thermal protection device When the machine has gone into thermal overload the output will be turned off and the thermal indicator light will be turned ON When the machine has cooled to a safe temperature the Thermal Indicator Light will go out and the machine may resume normal operation Note The machine s welding ou...

Страница 8: ...return after the internal components have returned to a normal operating temperature For additional information see Thermal Protection section in this Operation chapter 9 ARC FORCE POT This controls functions in stick modes to adjust the arc force The arc is soft at the minimum settings and more forceful or driving at the maximum settings Higher spatter levels maybe present at the maximum settings...

Страница 9: ...The INVERTEC maybe utilized as a manual DC arc welder with the electrode cable work cable and electrode holder being the only equipment required Note If the electrode is shorted to the workpiece for longer than 5 seconds the machine output current will phase back to 20A until electrode is taken off the workpiece circuitry activated AIR CARBON ARC CUTTING Air carbon arc cutting maybe performed with...

Страница 10: ...ch Thermal LED is lit 1 Check for proper fan operation Fan should run whenever output power is on Check for material blocking intake or exhaust louvers or for excessive dirt clogging cooling channels in machine 2 Machine may have been operated above it s duty cycle Clear obstruction or repair fan After machine has cooled reduce load duty cycle or both Machine won t weld can t get any output 1 The ...

Страница 11: ...ing gas TIG mode are proper for the welding procedure 4 Try to adjust hot start value on control panel 5 PC board in machine possibily at fault If PC board in machine is at fault contact an authorized Lincoln Electric Service facility for technical assistance Remote output control not functioning The machine operates normally on LOCAL control 1 Make sure the Local Remote switch is in the REMOTE po...

Страница 12: ...0 291 290 291 292 292 J2 2 J1 1 J2 1 J1 7 J1 5 J1 8 J5 1 J5 3 J5 4 J5 5 J5 6 J8 1 J8 2 J9 1 J9 2 J7 1 J7 2 J6 1 J6 2 230 231 232 233 234 235 236 237 240 241 242 243 244 245 246 247 240 241 242 243 244 245 246 247 230 231 232 233 234 235 236 237 233 234 235 236 237 230 231 232 AUXILIARY TRANSFORMER INPUT RECTIFIER LINE SWITCH 201 L1 L2 L3 G1 CY1 CY2 CY3 202 203 201A 202A 203A RV1 RV2 RV3 209 207 20...

Страница 13: ... B C D E F J1 7 J1 5 J1 8 J5 1 J5 3 J5 4 J5 5 J5 6 J8 1 J8 2 J9 1 J9 2 J7 1 J7 2 J6 1 J6 2 230 231 232 233 234 235 236 237 240 241 242 243 244 245 246 247 240 241 242 243 244 245 246 247 230 231 232 233 234 235 236 237 233 234 235 236 237 230 231 232 AUXILIARY TRANSFORMER INPUT RECTIFIER LINE SWITCH 201 L1 L2 L3 G1 CY 1 CY 2 CY 3 202 203 201A 202A 203A RV 1 RV 2 RV 3 209 207 203A 200 DI V IDUA L P...

Страница 14: ...E 1 NOTE E 1 INVERTEC CC400 S S PLUS Rev 01 World s Leader in Welding and Cutting THE SHANGHAI LINCOLN ELECTRIC COMPANY No 195 Lane 5008 Hu Tai Rd Baoshan Shanghai PRC 201907 www lincolnelectric com cn ...

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