Lincoln Electric handy mig Скачать руководство пользователя страница 15

B-4

OPERATION

B-4

MAKING A WELD

FIGURE B.5 

 WELDING SETUP

READ the LEARNING TO WELD (LTW1) manual
prior to making your first weld.  Also, refer to Table
B.1 and the Procedure Decal located on the inside of
the wire drive compartment door of your machine for
process selection, consumables, and quick tips for
welding.

1. Select the right welding process based on the type

and condition of the pieces to be welded; the envi-
ronment in which welding is to be done; and the
desired finished appearance of the weld.

2. Select and install the welding wire to match the

process. Use Genuine Lincoln Electric Brand wire.
Wire quality is essential for successful welding.

3. Install the drive roll, contact tip, and nozzle appro-

priate for the weld process.

HANDY MIG

WORKPIECE

GUN CABLE

ARC

WORK CLAMP

4. Check that the polarity is correct for the welding wire

being used and that the gas supply, if required, is
turned on.

5. Refer to Figure B.5. Connect the work clamp to the

metal to be welded. The work clamp must make
good electrical contact to the work piece. The work
piece must also be grounded as stated in Arc
Welding Safety Precautions in the beginning of this
manual.

6. Based on the welding process type and material

thickness of the work piece, use the chart below (or
on the procedure decal located on the wire drive
door) to set the correct wire feed speed and heat
range setting.

7. Based on the weld joint type and orientation of the

weld joint, position the gun into the joint at the cor-
rect angle. Refer to the LEARNING TO
WELD(LTW1) manual.

8. To begin welding, raise your hand shield to protect

your eyes and pull the trigger.

9. While welding, travel at a constant speed and main-

tain an electrode stickout of 3/8". Follow the correct
direction of travel for the process and joint type and
orientation as detailed in the LEARNING TO WELD
(LTW1) manual.

10. To stop welding, release the gun trigger.
11. When no more welding is to be done, close the

valve on the gas cylinder (if used), momentarily
operate the gun trigger to release gas pressure,
and turn off the machine.

1

1

2

3

4

5

6

7

8

7

7

8

8

TABLE  B.1

Содержание handy mig

Страница 1: ...ETY PRECAUTIONS CONTAINED THROUGHOUT And most importantly think before you act and be careful For use with machine Code Number 10919 11205 Sales and Service through Subsidiaries and Distributors World...

Страница 2: ...WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of...

Страница 3: ...ical earth ground 3 f Maintain the electrode holder work clamp welding cable and welding machine in good safe operating condition Replace damaged insulation 3 g Never dip the electrode in water for co...

Страница 4: ...vent the welding sparks from starting a fire Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic...

Страница 5: ...i s et non inflamma bles 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pant...

Страница 6: ...ion below for future reference This information can be found on your machine nameplate Product _________________________________________________________________________________ Model Number __________...

Страница 7: ...Sizes Overload Protection B 5 ________________________________________________________________________ Accessories Section C Accessories C 1 Replacement Parts C 1 ____________________________________...

Страница 8: ...ED OUTPUT OUTPUT RANGE RECOMMENDED INPUT CABLE AND FUSE SIZES Height Width Depth Weight 12 8 in 8 8 in 18 in 46 Ibs 325 mm 224 mm 457 mm 20 9 kg PHYSICAL DIMENSIONS Standard Voltage Frequency Input Cu...

Страница 9: ...e Machine Operating Manual should install and operate this equipment Machine must be plugged into a receptacle which is grounded per any national local or other applicable electrical codes The Machine...

Страница 10: ...a secure level surface or rec ommended undercarriage The machine may topple over if this procedure is not followed To minimize over heating locate the welder in a dry location where there is free circ...

Страница 11: ...s adapter is avail able from your local gas supplier WARNING CYLINDER VALVE GAS CYLINDER REGULATOR HOSE CODE REQUIREMENTS FOR ELECTRI CAL INPUT CONNECTIONS This welding machine must be connected to a...

Страница 12: ...and the Innershield electrode process self shielded flux cored welding The machine will handle reels of wire up to 2 lbs 1 kg RECOMMENDED PROCESSES The machine can be used for welding carbon and low a...

Страница 13: ...k the spool assembly onto the spindle WELDING CAPABILITY The machine is rated at 70 amps 17 volts at 20 duty cycle on a ten minute basis It is capable of high er output currents at lower duty cycles L...

Страница 14: ...e drive roll the gun connector block and the gun contact tip are always energized rela tive to work and ground FIGURE B 4 WIRE STICKOUT 10 Remove the gas nozzle and contact tip from the gun 11 Turn th...

Страница 15: ...amp to the metal to be welded The work clamp must make good electrical contact to the work piece The work piece must also be grounded as stated in Arc Welding Safety Precautions in the beginning of th...

Страница 16: ...ady to feed 0 035 0 9 mm diameter wire To operate the machine with other sizes of wire it is necessary to change the contact tip and change the drive roll to other sizes Refer to Changing the Contact...

Страница 17: ...of the welder and may need to be ordered See the complete parts list at the end of this manual for machine replacement parts ITEM DESCRIPTION PART NO 1 Chipping Hammer Brush S24355 12 2 Face Shield G...

Страница 18: ...INE AND PERIODIC MAINTENANCE BEFORE EACH USE Check over machine and accessories for any obvious condi tion that may prevent safe performance or operation Repair or replace items as necessary to correc...

Страница 19: ...Tip in this section Check the condition of the wire feed rollers Remove any metallic dust deposited in the feed area rollers and entrance and outlet wire guide Check the gas hose and fittings for tig...

Страница 20: ...ining leads 4 Remove gas line connections 5 Remove gun connections from output studs 6 Disconnect the gun liner from the wire drive Remove nut and spacer and slide liner back and out 7 Installation is...

Страница 21: ...CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause generally...

Страница 22: ...ontact your local Authorized Field Service Facility 1 Make sure correct voltage is applied to the machine 115vac 2 Make certain that power switch is in the ON position 3 The thermostat may be tripped...

Страница 23: ...CAUSE 1 The thermostat may be tripped due to overheating Let machine cool Weld within the duty cycle or remove any air obstruction to the machine 2 Gun trigger may be faulty 3 Drive Roll tension is se...

Страница 24: ...ncrease and main tain a constant travel speed 2 Output heat range is too high Set the Low High Heat Range switch to Low or the Fine Heat Adjustment to MIN 1 Travel speed is inconsistent Decrease and m...

Страница 25: ...1 2 2 1 X2 X3 2 X3 1 X1 3 R1 1 PLUG 115V WELDER INPUT CABLE W B G 0I g X1 X2 X2 X1 NO GAS GAS GREEN LEAD HANDY MIG WIRING DIAGRAM FOR CODE 10919 M19903 A NOTE This diagram is for reference only It may...

Страница 26: ...PLUG 3 6 1 2 2 3 T1 S2 5 4 4 V g g L M2 red black black X1 X2 X3 X5 X4 X8 X11 X10 X9 X2 X2 X1 X1 X2 X2 X1 X1 NO G NO GAS GAS X2 X2 X1 X1 X7 X6 NOTE This diagram is for reference only It may not be ac...

Страница 27: ...HANDY MIG HINGE DOOR ASSEMBLY FOR CODE 10919 ONLY...

Страница 28: ...NOTES HANDY MIG...

Страница 29: ...NOTES HANDY MIG...

Страница 30: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Страница 31: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

Страница 32: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...

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