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9

 

2.4 

OPERATOR PENDANT CONTROLS 

The Operator Pendant for the Automatic Torch Control (ATC-3) provides the operator with 

control of the following functions. 

 

"PROGRAM SWITCH - ALTER/SELECT"

 - This PROGRAM switch is used to Enter/Exit 

the edit parameter function and to select the parameter for editing. Setting the switch to 

the “

ALTER”

 position will start the edit function. Use the 

"INC/DEC"

 to scroll thru the 

available parameters. To edit a parameter toggle the switch to the "

SELECT

" position. To 

exit the parameter edit Toggle the “SELECT” switch again.  To exit the Edit parameter 

function toggle the switch to the "

ALTER

" position. 

(Note: The “INC/DEC” will toggle 

numeric parameters by one for each toggle. Holding the Switch in one position (INC or 
DEC) will auto increment the parameter at a faster rate)

.  

"EDIT SWITCH– INC/DEC"

 - The EDIT switch is used to increment or decrement the 

selected menu item or to enable/disable a selected mode. This switch only works when 

the Edit Parameter function is enabled (Program Switch is set to ALTER). 

“MODE SWITCH – MAN /OFF/TRACK”

 – The “

Mode

” switch is a three position switch. 

When in the “OFF” position the ATC-3 is in an idle state.   

After a power up the ATC-3 will Operator Pendant will display “INITIALIZE”. Setting the 

Mode Switch to the “MAN” position will start the Initialize sequence. (See section 3.1 for 

sequence) Return the “MODE” switch to the “OFF” position while the sequence is 

complete.  

Setting the Mode switch to the “TRACK” position will start the Touch Retract routine if it is 

enabled in the Edit Parameter Function. If the Touch Retract is not enabled the ATC-3 

will wait for an arc on condition then begin torch height tracking from the current torch 

position.  

Setting the Mode switch to the “OFF” position at any time will STOP the torch height 

control tracking.   

See Section 3.1 for instructions to set/save at When the ATC-3 is in the idle state the 

user can use the “JOG” controls to jog the slide to a desired position. If the “MODE” is 

toggled to the “MAN” position the ATC-3 will store the current slide position into the Start 

position value. 

 

JOG SWITCH – UP/DOWN

” - When the ATC-3 is in the idle mode the “JOG” switch is 

used to manually jog the slide position up or down. If you want save the position into the 

“START POS” parameter toggle the “MODE” switch to the “MAN” position to save the 

current slide location.  

When the ATC-3 is performing Height Tracking the “JOG” switch is used to change the 

tracking reference value “UP” or “DOWN”. The reference value will increment or 

decrement by a value of 1 for each toggle of the “JOG” switch Up (Increment) or Down 

(Decrement). 

 

 

 

 

 

Содержание CWT ATC-3

Страница 1: ......

Страница 2: ......

Страница 3: ...A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you develop unusual s...

Страница 4: ...hot engine parts and igniting Do not spill fuel when filling tank If fuel is spilled wipe it up and do not start engine until fumes have been eliminated 1 d Keep all equipment safety guards covers and...

Страница 5: ...m to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with s...

Страница 6: ...nt passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow N...

Страница 7: ...ing used in the environment is compatible This may require additional protection measures h the time of day that welding or other activities are to be carried out The size of the surrounding area to b...

Страница 8: ...CONTROLS 9 2 5 USER I O CONTROLS 11 3 0 OPERATION 12 3 1 OPERATIONAL SEQUENCES 12 4 0 MODBUS TERMINAL PROTOCOL 13 5 0 COMMUNICATION DIAGRAMS 14 6 0 ATC 3 SYSTEM DRAWINGS 18 6 1 ATC 3 CONTROL ENCLOSUR...

Страница 9: ......

Страница 10: ...gned to fit any of the bracket mount locations on the back of the slide ATC 3 ENCLOSURE GENERAL SPECIFICATIONS Dimensions 4 75 h x 2 0 w x 11 0 l 120 6mm x 50 8mm x 279 4mm Mounting Dimension 1 25 wid...

Страница 11: ...on each end of the enclosure Figure 2 1 shows the System Layout Figure 2 2 shows the physical dimensions of the ATC 3 Control Enclosure Figure 2 3 shows the physical dimensions of the ATC 3 Operator P...

Страница 12: ...C 3 Control Enclosure Physical Dimensions 10 250 0 375 11 000 9 250 0 875 1 250 0 477 2 250 4X 0 281 4 750 MOTOR MAX 6 FOR CABLE CLEARANCE TOP VIEW SIDE VIEW FRONT VIEW REAR VIEW REMOTE PENDANT SENSOR...

Страница 13: ...4 ATC 3 Operator Pendant FIGURE 2 3 ATC 3 Operator Pendant Physical Dimensions ATC 3 PENDANT 2 000 3 000 3 500 5 750 0 250 RUBBER FEET HANDLES 19 FT...

Страница 14: ...2 2 ATC 3 SLIDE FIGURE 2 4 LSA 3007 Physical Dimensions PARTS LIST PIN DESCRIPTION A LIMITS 5VDC B LIMITS COM C EARTH D CW LIMIT E CCW LIMIT F BRAKE G BRAKE H 2 J PHASE A K PHASE B L PHASE A M PHASE...

Страница 15: ...6 ATC 3 Front Control Panel Layout ATC 3 Operator Pendant Layout...

Страница 16: ...uses a Thru Hole linear current sensor The sensor has a 1 0 25mm opening The sensor must be installed around the welding cable To install the sensor disconnect the welding cable from the wire feed dri...

Страница 17: ...Work Electrode P PAW Work Electrode Table 1 Voltage Sensor Installation Connect the Sensor Cable from the Volt Amp Sensor to the Sensor Connector on the rear panel of the ATC 3 Fig 2 1 Connect the Po...

Страница 18: ...endant will display INITIALIZE Setting the Mode Switch to the MAN position will start the Initialize sequence See section 3 1 for sequence Return the MODE switch to the OFF position while the sequence...

Страница 19: ...ING TO TORCH UP The slide is moving to the Up Position ATC 3 EDIT MESSAGES Displayed when ALTER selected VOLT REF Volt reference for Torch height Tracking START POS Start Weld Position for Torch TORCH...

Страница 20: ...the Input is set low the tracking is turned off CR1 TRACK ON Is set When the Track On function is running It is cleared when the tracking function is off CR2 TOUCH RETRACT RUNNING Is set when the Tou...

Страница 21: ...ACKING INPUT is active and the Welding ARC IS ACTIVE To save the current touch position as the Start Weld Position rotate the MODE Switch to the MAN position To Perform a Touch Retract use the PROGRAM...

Страница 22: ...has a single RS 485 2 wire port for Modbus RTU communications This port is used by the Operator Pendant to run the ATC 3 Contact factory Service Support for additional information and for a copy of Mo...

Страница 23: ...4 6 USB CABLE P N X3W5147 To Computer or USB Hub Universal Power Supply P N X3T5036 8 Pin Sensor Comm Cable P N A3W0416 TB1 Wire List Color At Converter Description White TB1 1 PWR NPWR Brown TB1 4 TD...

Страница 24: ...NETHUB TB3 1 NETHUB TB3 1 PWR WHT ORG NETHUB TB3 4 NETHUB TB3 4 COM BLU NETHUB TB3 2 NETHUB TB3 2 TD WHT BLU NETHUB TB3 3 NETHUB TB3 3 TD SHIELD NETHUB TB3 5 NETHUB TB3 5 EARTH 8 Pin Sensor Communicat...

Страница 25: ...N C3A5114 TB1 6 USB CABLE P N X3W5147 To Computer or USB Hub Universal Power Supply P N X3T5036 WIRE LIST COLOR FROM TO DESCRIPTION ORG NETHUB TB1 1 CONVERTER TB1 4 PWR NPWR WHT ORG NETHUB TB1 4 CONV...

Страница 26: ...17...

Страница 27: ...18 6 0 ATC 3 SYSTEM DRAWINGS 6 1 ATC 3 CONTROL ENCLOSURE...

Страница 28: ...GRY 1 HOT 2 NEU 3 EARTH 1 HOT OUT 2 HOT IN 3 NEU JP1 JP2 1 HOT 2 NEU 3 24VDC JP3 4 24VDC 1 NPWR 2 NET 3 NET 4 N C 5 NCOM J6 1 5 2 VIN 3 COM J4 115 230 VAC SW XFMR MOTOR COMM ANL MSC II DRIVE PCB ASSEM...

Страница 29: ...20 6 2 ATC 3 Operator Pendant P N S3A5204...

Страница 30: ...X3P5839 Connector Housing Plug 4 Circuit 17 1 X3P5840 Connector Housing Plug 5 Circuit 18 12 X3P5843 Terminal Crimp 19 1 X3P5257 Lug Locking Ring Terminal 20 8 Screw 4 40 x 1 4 Pan Head w Inter Lock W...

Страница 31: ...able M12 8 Circuit Male Straight Single Ended 2 2 Sleeve Cable 3 9 Sleeve Wire Makers 4 1 Tubing Black Heat Shrink 3 8 Diameter 1 Long WIRE COLOR PIN NO REFERENCE WHITE 1 INP1 BROWN 2 INP2 GREEN 3 ICO...

Страница 32: ...23 6 4 VOLT AMP SENSOR CABLE P N A3W0391 ITEM QTY PART NO DESCRIPTION 1 1 X3W5118 Cable 5 Circuit M12 2 2 Sleeve Cable...

Страница 33: ...QTY PART NO DESCRIPTION 1 1 X3P5596 Connector Plug 12 Circuit 2 1 X3P5586 Connector Plug 12 Circuit 3 2 X3P5589 Clamp Cable 4 2 X3P5505 Boot Cable Clamp 5 25 X3W0080 Cable Motor Drive 6 1 Sleeve Cabl...

Страница 34: ...parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los electrodos bajo carga con la piel o ropa moja da l Aislese del trabajo y de la tierra...

Страница 35: ...d Entl ftung des Arbeitsplatzes l Mantenha seu rosto da fuma a l Use ventila o e exhaust o para remover fumo da zona respirat ria l Turn power off before servicing l Desconectar el cable de ali mentac...

Страница 36: ...tomer s particular purpose with respect to such information or advice As a matter of practical consideration we also cannot assume any responsibility for updating or correcting any such information or...

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