Lincoln Electric Cool Wave 20S Скачать руководство пользователя страница 16

E-1

TROUBLESHOOTING

COOL WAVE

20S

TROUBLESHOOTING

HOW TO USE TROUBLESHOOTING GUIDE

Service and Repair should only be performed by Lincoln
Electric Factory Trained Personnel.  Unauthorized repairs
performed on this equipment may result in danger to the
technician and machine operator and will invalidate your
factory warranty.  For your safety and to avoid Electrical
Shock, please observe all safety notes and precautions
detailed throughout this manual.

This Troubleshooting Guide is provided to help you locate and

repair possible machine malfunctions.  Simply follow the three-

step procedure listed below.

Step 1. LOCATE PROBLEM (SYMPTOM).

Look under the column labeled “PROBLEM (SYMPTOMS)”.  This

column describes possible symptoms that the machine may

exhibit.  Find the listing that best describes the symptom that the

machine is exhibiting. 

Step 2. POSSIBLE CAUSE.

The second column labeled “POSSIBLE CAUSE” lists the obvious

external possibilities that may contribute to the machine symptom.  

Step 3. RECOMMENDED COURSE OF ACTION

This column provides a course of action for the Possible Cause,

generally it states to contact your local Lincoln Authorized Field

Service Facility.
If you do not understand or are unable to perform the

Recommended Course of Action safely, contact your local Lincoln

Authorized Field Service Facility.

USING THE STATUS LED TO TROUBLESHOOT

SYSTEM PROBLEMS

The Cool Wave™ 20S is equiped with an externally mounted

status light. If a problem occurs it is important to note the 

condition of the status light. Therefore, prior to cycling power to

the system, check the power source status light for error

sequences as noted below.
The STATUS LIGHT is a dual-color LED that indicates system

errors. Normal operation is steady green.  Error conditions are

indicated in the following Table E.1.

TABLE E.1

WARNING

LIGHT

CONDITION

MEANING

Steady

Green

System OK.  Cooler is operational, and is

communicating normally with all healthy

equipment connected to its ArcLink network.

Blinking

Green

Occurs during power up or a system reset,

and indicates the Cool Wave™ 20S is mapping

     

(identifying) each component in the system.

Normal for first 1-10 seconds after power is

turned on, or if the system configuration is

changed during operation.

Fast Blinking

Green

Under normal conditions indicates Auto-

mapping has failed. 
Also used by the Diagnostics Utility to identify

the selected machine when connecting to a

specific IP address.

Alternating

Green and

Red

Non-recoverable system fault. If the Status

light is flashing any combination of red and

green, errors are present.  Read the error

code(s) before the machine is turned off. 
Error Code interpretation through the Status

light is detailed in the Service Manual.

Individual code digits are flashed in red with a

long pause between digits. If more than one

code is present, the codes will be separated

by a green light. Only active error conditions

will be accessible through the Status Light. 
To clear the active error(s), turn power source

off, and back on to reset. 

Steady Red

Not applicable.

Blinking Red Not applicable.

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your 

Lincoln Authorized Service Facility for technical troubleshooting assistance before you proceed.

WWW.LINCOLNELECTRIC.COM/LOCATOR

Содержание Cool Wave 20S

Страница 1: ...egister Authorized Service and Distributor Locator www lincolnelectric com locator IM10554 e t a D e u s s I Jan 21 Lincoln Global Inc All Rights Reserved For use with machines having Code Numbers 130...

Страница 2: ...A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you develop unusual s...

Страница 3: ...t engine parts and igniting Do not spill fuel when filling tank If fuel is spilled wipe it up and do not start engine until fumes have been eliminated 1 d Keep all equipment safety guards covers and d...

Страница 4: ...m to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with s...

Страница 5: ...nt passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow N...

Страница 6: ...S B 1 COOLING EFFICIENCY B 1 OPTIONS ACCESSORIES SECTION C MAINTENANCE SECTION D ROUTINE MAINTENANCE D 1 PUMP MOTOR MAINTENANCE D 1 PERIODIC MAINTENANCE D 1 DRAWER REMOVAL PROCEDURE D 2 FILTER ELEMENT...

Страница 7: ...ER MIN 6824 BTU HR 26 GAL MIN DEGREE OF ENVIRONMENTAL PROTECTION IP 23 RESERVOIR CAPACITY 2 375 GALLONS 9 0 LITERS AGENCY COMPLIANCE IEC 60974 2 CCSAUS PHYSICAL DIMENSIONS LENGTH WIDTH HEIGHT SHIPPING...

Страница 8: ...esigned to work together to provide high quality reliable MIG welding at high material deposition rates DESIGN FEATURES The Cool Wave 20S provides adequate and reliable cooling for the Magnum PRO Wate...

Страница 9: ...ary switch FIGURE A 2 7 Arclink Connector 8 115 VAC C14 Receptacle Reference Figure A 1 The coolant connections are 1 4 quick snap into engagement To disconnect push the collar on the BE CERTAIN THAT...

Страница 10: ...in Contact the local EPA office for responsible disposal methods or for recycling information Avoid unnecessary contact RECOMMENDED COOLANT DISTILLED OR DE IONIZED WATER ONLY FOR SUB FREEZING APPICATI...

Страница 11: ...l TURNING THE SYSTEM ON After connecting the Cool Wave 20S per the installation instructions above turn on the Power Wave Welder power source You should see the LED on the front of the cooler turn gre...

Страница 12: ...lant Hoses Only the specified coolant hoses should be used between the Cool Wave 20S and the Magnum PRO Water Cooled Robotic Torch K4544 7 M F Water Hose Kit 7 Ft K4544 25 M F Water Hose Kit 25 Ft The...

Страница 13: ...PERIODIC MAINTENANCE The torch coolant and particulate filter should be replaced every 6 months The pump strainer should also be cleaned before refilling the coolant Replacing coolant and filter cartr...

Страница 14: ...th a 3 8 bit 4 Slide the drawer out of the cabinet FIGURE D 1 FILTER ELEMENT REPLACEMENT PROCEDURE 1 Remove the cooler drawer as described earlier 2 Loosen the two 5 16 nuts securing filter bracket to...

Страница 15: ...from the pump when removing the nut 3 Gently pull the strainer to remove it from the pump See Figure D 4 FIGURE D 4 4 Clean and remove any debris from the strainer Replace the strainer if it is damage...

Страница 16: ...o the system check the power source status light for error sequences as noted below The STATUS LIGHT is a dual color LED that indicates system errors Normal operation is steady green Error conditions...

Страница 17: ...irty 2 Fan s disconnected obstructed or failed 3 Exceeded cooling limit Error 814 Coolant Flow Too Low 1 Power cord not plugged in between machine and cooler 2 15A circuit breaker on machine tripped 3...

Страница 18: ...S RED GREEN LED W B TP1 W B REAR PANEL FRONT PANEL 2 1 3 MOMENTARY TOGGLE SWITCH 32E 32F 32G 32E 32G NOTE This diagram is for reference only It may not be accurate for all machines covered by this man...

Страница 19: ...F 2 DIAGRAMS COOL WAVE 20S L17932 A 01 28 86 30 70 15 99 14 10 14 94...

Страница 20: ...F 3 DIAGRAMS COOL WAVE 20S...

Страница 21: ...F 4 DIAGRAMS COOL WAVE 20S HEAT EXCHANGER FAN FAN COOLANT RESERVOIR COOLANT IN COOLANT OUT PUMP PARTICULATE FILTER FLOW SWITCH THERMISTOR LEVEL SWITCH HEAT IN COOL WAVE 20S AIR FLOW HEAT OUT...

Страница 22: ...parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los electrodos bajo carga con la piel o ropa moja da l Aislese del trabajo y de la tierra...

Страница 23: ...d Entl ftung des Arbeitsplatzes l Mantenha seu rosto da fuma a l Use ventila o e exhaust o para remover fumo da zona respirat ria l Turn power off before servicing l Desconectar el cable de ali mentac...

Страница 24: ...tomer s particular purpose with respect to such information or advice As a matter of practical consideration we also cannot assume any respon sibility for updating or correcting any such information o...

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