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FOR ELECTRICALLY
powered equipment.

8.a. Turn off input power using the disconnect

switch at the fuse box before working on
the equipment.

8.b. Install equipment in accordance with the U.S. National

Electrical Code, all local codes and the manufacturer’s
recommendations.

8.c. Ground the equipment in accordance with the U.S. National

Electrical Code and the manufacturer’s recommendations.

CYLINDER may explode
if damaged.

7.a. Use only compressed gas cylinders

containing the correct shielding gas for the
process used and properly operating
regulators designed for the gas and

pressure used. All hoses, fittings, etc. should be suitable for
the application and maintained in good condition.

7.b. Always keep cylinders in an upright position securely

chained to an undercarriage or fixed support.

7.c. Cylinders should be located:

• Away from areas where they may be struck or subjected to

physical damage.

• A safe distance from arc welding or cutting operations and

any other source of heat, sparks, or flame.

7.d. Never allow the electrode, electrode holder or any other

electrically “hot” parts to touch a cylinder.

7.e. Keep your head and face away from the cylinder valve outlet

when opening the cylinder valve.

7.f. Valve protection caps should always be in place and hand

tight except when the cylinder is in use or connected for
use.

7.g. Read and follow the instructions on compressed gas

cylinders, associated equipment, and CGA publication P-l,
“Precautions for Safe Handling of Compressed Gases in
Cylinders,” available from the Compressed Gas Association
1235 Jefferson Davis Highway, Arlington, VA 22202.

iii

SAFETY

iii

Mar ‘95

WELDING SPARKS can
cause fire or explosion.

6.a. Remove fire hazards from the welding area.

If this is not possible, cover them to prevent

the welding sparks from starting a fire.
Remember that welding sparks and hot

materials from welding can easily go through small cracks
and openings to adjacent areas. Avoid welding near
hydraulic lines. Have a fire extinguisher readily available.

6.b. Where compressed gases are to be used at the job site,

special precautions should be used to prevent hazardous
situations. Refer to “Safety in Welding and Cutting” (ANSI
Standard Z49.1) and the operating information for the
equipment being used.

6.c. When not welding, make certain no part of the electrode

circuit is touching the work or ground. Accidental contact
can cause overheating and create a fire hazard.

6.d. Do not heat, cut or weld tanks, drums or containers until the

proper steps have been taken to insure that such procedures
will not cause flammable or toxic vapors from substances
inside. They can cause an explosion even though they have
been “cleaned”. For information, purchase “Recommended
Safe Practices for the Preparation for Welding and Cutting of
Containers and Piping That Have Held Hazardous
Substances”, AWS F4.1 from the American Welding Society
(see address above).

6.e. Vent hollow castings or containers before heating, cutting or

welding. They may explode.

6.f. Sparks and spatter are thrown from the welding arc. Wear oil

free protective garments such as leather gloves, heavy shirt,
cuffless trousers, high shoes and a cap over your hair. Wear
ear plugs when welding out of position or in confined places.
Always wear safety glasses with side shields when in a
welding area.

6.g. Connect the work cable to the work as close to the welding

area as practical. Work cables connected to the building
framework or other locations away from the welding area
increase the possibility of the welding current passing
through lifting chains, crane cables or other alternate cir-
cuits. This can create fire hazards or overheat lifting chains
or cables until they fail.

6.h. Also see item 1.c.

Содержание CLASSIC 300 G

Страница 1: ...houghtful operation on your part DO NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT And most importantly think before you act a...

Страница 2: ...WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of...

Страница 3: ...cal earth ground 3 f Maintain the electrode holder work clamp welding cable and welding machine in good safe operating condition Replace damaged insulation 3 g Never dip the electrode in water for coo...

Страница 4: ...vent the welding sparks from starting a fire Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic...

Страница 5: ...appropri s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paiss...

Страница 6: ...ion below for future reference This information can be found on your machine nameplate Product _________________________________________________________________________________ Model Number __________...

Страница 7: ...eration B 2 Duty Cycle B 2 Control of Welding Current B 3 Idler Operation B 3 Auxiliary Power B 3 Throttle Body Deicing B 3 Accessories Section C Optional Equipment Field Installed C 1 Maintenance Sec...

Страница 8: ...WIDTH DEPTH WEIGHT 40 94 in 24 00 in 66 91in 1039 9 mm 609 6 mm 1700 mm 1330 lbs 603kg Top of enclosure add 8 0 203 2mm for exhaust OUTPUT GENERATOR Auxiliary Power 1 3000 Watts 60 Hz AC 26 Amps 115V...

Страница 9: ...per wire to a solid earth ground such as a metal water pipe going into the ground for at least ten feet and having no insulated joints or to the metal framework of a building which has been effectivel...

Страница 10: ...chment to the base of the welding equipment so there will be no undue stress to the framework 3 Proper placement of the equipment on the trailer to ensure stability side to side and front to back when...

Страница 11: ...ION when Installing a new battery disconnect the nega tive cable from the old battery first and connect the negative cable to the new battery last Connecting a battery charger remove the battery from...

Страница 12: ...cing Keep away from moving parts See additional warning information at the front of this operator s manual WARNING DO NOT MOUNT OVER COMBUSTIBLE SURFACES Where there is a combustible surface directly...

Страница 13: ...Protection The system shuts the engine down in the event of sudden low oil pressure or high coolant temperature A warning light on the control panel will indicate such a fault To reset the engine for...

Страница 14: ...rcuit voltage is also controlled by the Fine Current Adjustment permitting control of the arc characteristics A high open circuit voltage setting provides the soft buttering arc with best resistance t...

Страница 15: ...the OCV at the welding site Remote Control Kit K2464 1 Contains a remote control rheostat for adjusting the CC STICK OCV remote control potentiometer for adjusting the CV WIRE OCV and 100ft 30 5m cabl...

Страница 16: ...and use clean equipment More bearing failures are caused by dirt introduced during greasing than from insufficient grease COMMUTATOR AND BRUSHES Uncovered rotating equipment can be dangerous Use care...

Страница 17: ...gine alternator and the TBI controller can result from incorrect connection Proper operation of the idle control requires good grounding of the TBI controller and battery If desired the welder can be...

Страница 18: ...ear 11AV0955 R Fan Belt Good Year 11AV1220 I Tighten cylinder head R Spark Plugs Gap 0 040 4 AC R46TS I Electrical systems I All nuts and bolts for tightness 4 C C Air filter earlier check may be req...

Страница 19: ...lumn labeled PROBLEM SYMP TOMS This column describes possible symptoms that the machine may exhibit Find the listing that best describes the symptom that the machine is exhibiting Step 2 POSSIBLE CAUS...

Страница 20: ...2 Brushes may be worn down to limit 3 Field circuit may have variable resistance connection or intermit tent open circuit due to loose or broken wire 4 Electrode lead or work lead con nection may be p...

Страница 21: ...brushholder is the one nearest to the rotor lamination See the wiring diagram With the engine NOT running touch the positive battery terminal to the positive brushholder Remove the battery from the ci...

Страница 22: ...e Idler from current sensing board Control Switch Operation Same Machine Idlers Check wiring between TBI controller and current sensing board 1 Check for current in wires looping through current senso...

Страница 23: ...uck Check for loose or disconnected wire running between weld selector switch and output stud If for any reason you do not understand the test procedures or are unable to perform the tests repairs saf...

Страница 24: ...fuel filter 4 Irregular and faulty fuel supply Injector pump trouble 5 Moisture or carbon on spark plugs 6 Improper viscosity of the lubri cating oil 7 Clogged air cleaner 8 No compression 9 Engine p...

Страница 25: ...e or Blue Smoke Dark Smoke Faulty Charging Starter Motor does not run Engine Knocking Lack of Power 1 Lack of Coolant 2 Loose or slipping fan belt 3 Damaged fan belt 1 Excess engine oil 2 Too low visc...

Страница 26: ...e you proceed CAUTION PROBLEMS SYMPTOMS POSSIBLE AREAS OF MISADJUSTMENTS S RECOMMENDED COURSE OF ACTION Surging Large Decrease in Speed Engine runs Irregularly Engine fails to pick up speed when Arc i...

Страница 27: ...EAR CONNECT TO CASE G NEUTRAL BONDED TO FRAME NEUTRE RACCORDE AU BATI GROUND SCREW NEAR FUSE A 02 3 4 5 14 61 62 K924 4 REMOTE CONTROL OPTIONAL WITH MACHINE NOT RUNNING REMOVE PLUG P9 ON MACHINE FROM...

Страница 28: ...LEAD 8 LEAD NEGATIVE CV OUTPUT TERMINAL PANEL MACHINE MUST NOT BE RUNNING ON MACHINE REMOVE PLUG P10 FROM CONNECTOR J5 CONNECT PLUG P5 ON W F M TO CONNECTOR J5 ON MACHINE PLUG P5 250 AMP THERMOSTAT AS...

Страница 29: ...ORS Y X B G W F G ORANGE WHITE JUMPER WHITE JUMPER PIN CABLE CONNEC TION TABLE C D E LEAD COLOR RED BLUE CV WIRE CONTROL POT CCW BLUE RED ORANGE REMOTE CONTROL BOX CONNECT TO CASE K2464 1 REMOTE CONTR...

Страница 30: ...8 4 1 6 6 8 2 6 3 2 5 1 1 5 6 4 5 5 A C O N T R O L P A N E L F G B H D E C O H O L E O M O U N T I N G H O L E N A N B N O T E S O I L A N D W A T E R I N E N G I N E B U T N O F U E L N A C E N T E...

Страница 31: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Страница 32: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

Страница 33: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...

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