Lincoln Electric CLASSIC 300 D PERKINS Скачать руководство пользователя страница 4

FOR ELECTRICALLY
powered equipment.

8.a. Turn off input power using the disconnect

switch at the fuse box before working on
the equipment.

8.b. Install equipment in accordance with the U.S. National

Electrical Code, all local codes and the manufacturer

ʼ

s

recommendations.

8.c. Ground the equipment in accordance with the U.S. National

Electrical Code and the manufacturer

ʼ

s recommendations.

CYLINDER may explode
if damaged.

7.a. Use only compressed gas cylinders

containing the correct shielding gas for the
process used and properly operating
regulators designed for the gas and

pressure used. All hoses, fittings, etc. should be suitable for
the application and maintained in good condition.

7.b. Always keep cylinders in an upright position securely

chained to an undercarriage or fixed support.

7.c. Cylinders should be located:

• Away from areas where they may be struck or subjected to

physical damage.

• A safe distance from arc welding or cutting operations and

any other source of heat, sparks, or flame.

7.d. Never allow the electrode, electrode holder or any other

electrically “hot” parts to touch a cylinder.

7.e. Keep your head and face away from the cylinder valve outlet

when opening the cylinder valve.

7.f. Valve protection caps should always be in place and hand

tight except when the cylinder is in use or connected for
use.

7.g. Read and follow the instructions on compressed gas

cylinders, associated equipment, and CGA publication P-l,
“Precautions for Safe Handling of Compressed Gases in
Cylinders,” available from the Compressed Gas Association
1235 Jefferson Davis Highway, Arlington, VA 22202.

WELDING and CUTTING
SPARKS can
cause fire or explosion.

6.a. Remove fire hazards from the welding area.

If this is not possible, cover them to prevent

the welding sparks from starting a fire.

Remember that welding sparks and hot

materials from welding can easily go through small cracks
and openings to adjacent areas. Avoid welding near
hydraulic lines. Have a fire extinguisher readily available.

6.b. Where compressed gases are to be used at the job site,

special precautions should be used to prevent hazardous
situations. Refer to “Safety in Welding and Cutting” (ANSI
Standard Z49.1) and the operating information for the
equipment being used.

6.c. When not welding, make certain no part of the electrode

circuit is touching the work or ground. Accidental contact
can cause overheating and create a fire hazard.

6.d. Do not heat, cut or weld tanks, drums or containers until the

proper steps have been taken to insure that such procedures
will not cause flammable or toxic vapors from substances
inside. They can cause an explosion even though they have
been “cleaned”. For information, purchase “Recommended
Safe Practices for the Preparation for Welding and Cutting of
Containers and Piping That Have Held Hazardous
Substances”, AWS F4.1 from the American Welding Society
(see address above).

6.e. Vent hollow castings or containers before heating, cutting or

welding. They may explode.

6.f. Sparks and spatter are thrown from the welding arc. Wear oil

free protective garments such as leather gloves, heavy shirt,
cuffless trousers, high shoes and a cap over your hair. Wear
ear plugs when welding out of position or in confined places.
Always wear safety glasses with side shields when in a
welding area.

6.g. Connect the work cable to the work as close to the welding

area as practical. Work cables connected to the building
framework or other locations away from the welding area
increase the possibility of the welding current passing
through lifting chains, crane cables or other alternate cir-
cuits. This can create fire hazards or overheat lifting chains
or cables until they fail.

6.h. Also see item 1.c.

6.I. Read and follow NFPA 51B “ Standard for Fire Prevention

During Welding, Cutting and Other Hot Work”, available
from NFPA

1 Batterymarch Park, PO box 9101, Quincy, Ma

022690-9101.

6.j. Do not use a welding power source for pipe thawing.

iii

SAFETY

iii

Refer to 

http://www.lincolnelectric.com/safety

for additional safety information.

Содержание CLASSIC 300 D PERKINS

Страница 1: ...on your part DO NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READ ING THIS MANUAL AND THE SAFETY PRECAUTIONS CON TAINED THROUGHOUT And most importantly think before you act and be careful Clev...

Страница 2: ...KER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy...

Страница 3: ...Never simultaneously touch electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welders 3 i When w...

Страница 4: ...eas Avoid welding near hydraulic lines Have a fire extinguisher readily available 6 b Where compressed gases are to be used at the job site special precautions should be used to prevent hazardous situ...

Страница 5: ...opri s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pa...

Страница 6: ...important when identifying the correct replacement parts CUSTOMER ASSISTANCE POLICY The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment consumable...

Страница 7: ...wer Fuel Consumption Data B 3 ________________________________________________________________________ Accessories Section C Optional Features Field Installed C 1 _____________________________________...

Страница 8: ...TION RATED DC OUTPUT Duty DC CURRENT RANGE VOLTS RATED AMPS CYCLE Fine Adjustments in each Range 40 350 Amps 220 Max 300 Amp DC Welder 30V 250A 100 160 240 All Copper Windings 32V 300A 60 120 190 Pure...

Страница 9: ...increases and decreases engine speed when starting and stopping welding or using auxiliary power A built in time delay permits changing electrodes before the engine slows to its low idle speed The Id...

Страница 10: ...ints or to the metal framework of a building which has been effectively grounded The U S National Code lists a number of alternate means of grounding electrical equipment LIFT BAIL A lift bail is prov...

Страница 11: ...regarding specific requirements for use on public highways POLARITY CONTROL AND CABLE SIZES With the engine off route the electrode and work cables through the strain relief bracket on the base and co...

Страница 12: ...ing near battery To prevent EXPLOSION when a Installing a new battery disconnect thenega tive cable from the old battery first and connect the negative cable to the new battery last b Connecting a bat...

Страница 13: ...ent Possible Concerns NONE Voltage spikes or high voltage regulation can cause the capac itative elements to fail Surge protection transient protection and additional loading is recom mended for 100 f...

Страница 14: ...operator s manual WARNING 7 Allow the engine to run at high idle speed for sev eral minutes to warm the engine Stop the engine and recheck the oil level after allowing sufficient time for the oil to d...

Страница 15: ...e loaded at rated output for six minutes out of every ten minute period CONTROL OF WELDING CURRENT DO NOT TURN THE CURRENT RANGE SELECTOR WHILE WELDING because the current may arc between the contacts...

Страница 16: ...ecifications for operating speeds The idler is controlled by the Idler toggle switch on the welder control panel The switch has two posi tions as follows 1 In the High position the idler solenoid deac...

Страница 17: ...PTA 26V TIG Torch 25 ft 2pc KP509 Parts Kit K930 2 TIG Module K936 4 Control Cable for TIG Module K937 45 TIG Module Control Cable Extension K814 Arc Start Switch K938 1 Contactor Kit WIRE FEEDER OPTI...

Страница 18: ...1809 11810 This welder is equipped with a double synthetic sealed ball bearing having sufficient grease to last indefinitely under normal service COMMUTATOR AND BRUSHES Uncovered rotating equipment ca...

Страница 19: ...nnected properly The correct polarity is negative ground Damage to the engine alternator and the printed circuit board can result from incorrect connec tion 1 Proper operation of the idler requires go...

Страница 20: ...head Valve clearances Electrical systems All nuts and bolts for tightness Injector performance Leaks or engine damage Battery 50 50 Water Ethylene Glycol 9 5qt 9 0L 8 45qt 8L refill amount Perkins 140...

Страница 21: ...eceptacle must not be tripped Reset if necessary Push the Reset button located on the GFCI This will assure normal GFCI operation Plug a night light with an ON OFF switch or other product such as a la...

Страница 22: ...Step 1 LOCATE PROBLEM SYMPTOM Look under the column labeled PROBLEM SYMP TOMS This column describes possible symptoms that the machine may exhibit Find the listing that best describes the symptom that...

Страница 23: ...circuit may have variable resistance connection or inter mittent open circuit due to loose connection or broken wire 4 Electrode lead or work lead connection may be poor 5 Wrong grade of brushes may...

Страница 24: ...h Open Closed Measure DC Voltage on Replace Idler Idler Solenoid Coil Control Switch 0 VDC 12 VDC Check Continuity of Check for Jamming Reed Switch in Weld Circuit of the Idler Solenoid Mechanism Open...

Страница 25: ...ring 2 Check for Continuity of Current Transformer Toroid Replace as Required 3 Check Idler Circuit Wiring and Repair as Required 4 Replace Idler P C Board Engine Picks Up Speed 1 Check for Break in R...

Страница 26: ...ir mixed in the fuel system 3 Clogged fuel filter 4 Irregular and faulty fuel supply Injector pump trouble 5 Glow plug not heated 6 Clogged air cleaner 7 No compression 8 Engine protection light is ON...

Страница 27: ...and correct Loose or slipping fan belt Remove oil dust etc and tighten Damaged fan belt Replace Clogged radiator Flush the radia tor Clogged radiator fin Clean Dust or scale clogged in the cooling wa...

Страница 28: ...viscosity of the engine oil 3 Faulty injection timing 1 Unsuitable fuel 2 Excess injection 3 Faulty function of the engine 4 Overloading 5 Clogged air cleaner 1 Loose fan belt 2 Faulty wiring 3 Faulty...

Страница 29: ...y It may not be accurate for all machines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the diagram is illegible writ...

Страница 30: ...y It may not be accurate for all machines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the diagram is illegible writ...

Страница 31: ...BRUSH POSITION SHOWN AS VIEWED FROM CONTROL PANEL SELECTOR SWITCH 90 MIN 130 80 190 120 240 160 220 MAX WELDING GENERATOR LEAD COLOR CODE G GREEN N BROWN U BLUE W WHITE Y YELLOW B BLACK OR GRAY R RED...

Страница 32: ...CLASSIC 300D PERKINS F 4 DIAGRAMS F 4...

Страница 33: ...GRAVITY WITH O N B 56 TRAILER MOUNTING HOLES S10766 C PART NO WELDER A B C D F G H J K S10766 8 65 00 57 70 8 70 27 94 12 82 41 66 3 25 CLASSIC 300D PERKINS L 45 5 CONTROL PANEL N C DIMENSION TO TOP O...

Страница 34: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Страница 35: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

Страница 36: ...ill contact you by the next business day For Non U S Service Email globalservice lincolnelectric com Cleveland Ohio 44117 1199 U S A TEL 1 216 481 8100 For Service in U S and Canada Call 1 888 935 387...

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