Lincoln Electric CLASSIC 300 D PERKINS Скачать руководство пользователя страница 3

ARC RAYS can burn.

4.a. Use a shield with the proper filter and cover

plates to protect your eyes from sparks and
the rays of the arc when welding or observing
open arc welding. Headshield and filter lens
should conform to ANSI Z87. I standards.

4.b. Use suitable clothing made from durable flame-resistant

material to protect your skin and that of your helpers from
the arc rays.

4.c. Protect other nearby personnel with suitable, non-flammable

screening and/or warn them not to watch the arc nor expose
themselves to the arc rays or to hot spatter or metal.

ELECTRIC SHOCK can
kill.

3.a. The electrode and work (or ground) circuits

are electrically “hot” when the welder is on.
Do not touch these “hot” parts with your bare
skin or wet clothing. Wear dry, hole-free

gloves to insulate hands.

3.b. Insulate yourself from work and ground using dry insulation.

Make certain the insulation is large enough to cover your full
area of physical contact with work and ground.

In addition to the normal safety precautions, if welding
must be performed under electrically hazardous
conditions (in damp locations or while wearing wet
clothing; on metal structures such as floors, gratings or
scaffolds; when in cramped positions such as sitting,
kneeling or lying, if there is a high risk of unavoidable or
accidental contact with the workpiece or ground) use
the following equipment:

• Semiautomatic DC Constant Voltage (Wire) Welder.
• DC Manual (Stick) Welder.
• AC Welder with Reduced Voltage Control.

3.c. In semiautomatic or automatic wire welding, the electrode,

electrode reel, welding head, nozzle or semiautomatic
welding gun are also electrically “hot”.

3.d. Always be sure the work cable makes a good electrical

connection with the metal being welded. The connection
should be as close as possible to the area being welded.

3.e. Ground the work or metal to be welded to a good electrical

(earth) ground.

3.f. Maintain the electrode holder, work clamp, welding cable and

welding machine in good, safe operating condition. Replace
damaged insulation.

3.g. Never dip the electrode in water for cooling.

3.h. Never simultaneously touch electrically “hot” parts of

electrode holders connected to two welders because voltage
between the two can be the total of the open circuit voltage
of both welders.

3.i. When working above floor level, use a safety belt to protect

yourself from a fall should you get a shock.

3.j. Also see Items 6.c. and 8.

ii

SAFETY

ii

FUMES AND GASES
can be dangerous.

5.a. Welding may produce fumes and gases

hazardous to health. Avoid breathing these
fumes and gases. When welding, keep
your head out of the fume. Use enough
ventilation and/or exhaust at the arc to keep

fumes and gases away from the breathing zone. 

When

welding with electrodes which require special
ventilation such as stainless or hard facing (see
instructions on container or MSDS) or on lead or
cadmium plated steel and other metals or coatings
which produce highly toxic fumes, keep exposure as
low as possible and within applicable OSHA PEL and  

ACGIH TLV limits using local exhaust or mechanical
ventilation. In confined spaces or in some circum-
stances, outdoors, a respirator may be required.
Additional precautions are also required when welding
on galvanized  steel.

5. b.  The operation of welding fume control equipment is affected

by various factors including proper use and positioning of
the equipment, maintenance of the equipment and the spe-
cific welding procedure and application involved.  Worker
exposure level should be checked upon installation and
periodically thereafter to be certain it is within applicable
OSHA PEL and ACGIH TLV limits.

5.c. Do not weld in locations near chlorinated hydrocarbon vapors

coming from degreasing, cleaning or spraying operations.
The heat and rays of the arc can react with solvent vapors to
form phosgene, a highly toxic gas, and other irritating prod-
ucts.

5.d. Shielding gases used for arc welding can displace air and

cause injury or death. Always use enough ventilation,
especially in confined areas, to insure breathing air is safe.

5.e. Read and understand the manufacturer

ʼ

s instructions for this

equipment and the consumables to be used, including the
material safety data sheet (MSDS) and follow your
employer

ʼ

s safety practices. MSDS forms are available from

your welding distributor or from the manufacturer.

5.f. Also see item 1.b.

Содержание CLASSIC 300 D PERKINS

Страница 1: ...on your part DO NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READ ING THIS MANUAL AND THE SAFETY PRECAUTIONS CON TAINED THROUGHOUT And most importantly think before you act and be careful Clev...

Страница 2: ...KER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy...

Страница 3: ...Never simultaneously touch electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welders 3 i When w...

Страница 4: ...eas Avoid welding near hydraulic lines Have a fire extinguisher readily available 6 b Where compressed gases are to be used at the job site special precautions should be used to prevent hazardous situ...

Страница 5: ...opri s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pa...

Страница 6: ...important when identifying the correct replacement parts CUSTOMER ASSISTANCE POLICY The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment consumable...

Страница 7: ...wer Fuel Consumption Data B 3 ________________________________________________________________________ Accessories Section C Optional Features Field Installed C 1 _____________________________________...

Страница 8: ...TION RATED DC OUTPUT Duty DC CURRENT RANGE VOLTS RATED AMPS CYCLE Fine Adjustments in each Range 40 350 Amps 220 Max 300 Amp DC Welder 30V 250A 100 160 240 All Copper Windings 32V 300A 60 120 190 Pure...

Страница 9: ...increases and decreases engine speed when starting and stopping welding or using auxiliary power A built in time delay permits changing electrodes before the engine slows to its low idle speed The Id...

Страница 10: ...ints or to the metal framework of a building which has been effectively grounded The U S National Code lists a number of alternate means of grounding electrical equipment LIFT BAIL A lift bail is prov...

Страница 11: ...regarding specific requirements for use on public highways POLARITY CONTROL AND CABLE SIZES With the engine off route the electrode and work cables through the strain relief bracket on the base and co...

Страница 12: ...ing near battery To prevent EXPLOSION when a Installing a new battery disconnect thenega tive cable from the old battery first and connect the negative cable to the new battery last b Connecting a bat...

Страница 13: ...ent Possible Concerns NONE Voltage spikes or high voltage regulation can cause the capac itative elements to fail Surge protection transient protection and additional loading is recom mended for 100 f...

Страница 14: ...operator s manual WARNING 7 Allow the engine to run at high idle speed for sev eral minutes to warm the engine Stop the engine and recheck the oil level after allowing sufficient time for the oil to d...

Страница 15: ...e loaded at rated output for six minutes out of every ten minute period CONTROL OF WELDING CURRENT DO NOT TURN THE CURRENT RANGE SELECTOR WHILE WELDING because the current may arc between the contacts...

Страница 16: ...ecifications for operating speeds The idler is controlled by the Idler toggle switch on the welder control panel The switch has two posi tions as follows 1 In the High position the idler solenoid deac...

Страница 17: ...PTA 26V TIG Torch 25 ft 2pc KP509 Parts Kit K930 2 TIG Module K936 4 Control Cable for TIG Module K937 45 TIG Module Control Cable Extension K814 Arc Start Switch K938 1 Contactor Kit WIRE FEEDER OPTI...

Страница 18: ...1809 11810 This welder is equipped with a double synthetic sealed ball bearing having sufficient grease to last indefinitely under normal service COMMUTATOR AND BRUSHES Uncovered rotating equipment ca...

Страница 19: ...nnected properly The correct polarity is negative ground Damage to the engine alternator and the printed circuit board can result from incorrect connec tion 1 Proper operation of the idler requires go...

Страница 20: ...head Valve clearances Electrical systems All nuts and bolts for tightness Injector performance Leaks or engine damage Battery 50 50 Water Ethylene Glycol 9 5qt 9 0L 8 45qt 8L refill amount Perkins 140...

Страница 21: ...eceptacle must not be tripped Reset if necessary Push the Reset button located on the GFCI This will assure normal GFCI operation Plug a night light with an ON OFF switch or other product such as a la...

Страница 22: ...Step 1 LOCATE PROBLEM SYMPTOM Look under the column labeled PROBLEM SYMP TOMS This column describes possible symptoms that the machine may exhibit Find the listing that best describes the symptom that...

Страница 23: ...circuit may have variable resistance connection or inter mittent open circuit due to loose connection or broken wire 4 Electrode lead or work lead connection may be poor 5 Wrong grade of brushes may...

Страница 24: ...h Open Closed Measure DC Voltage on Replace Idler Idler Solenoid Coil Control Switch 0 VDC 12 VDC Check Continuity of Check for Jamming Reed Switch in Weld Circuit of the Idler Solenoid Mechanism Open...

Страница 25: ...ring 2 Check for Continuity of Current Transformer Toroid Replace as Required 3 Check Idler Circuit Wiring and Repair as Required 4 Replace Idler P C Board Engine Picks Up Speed 1 Check for Break in R...

Страница 26: ...ir mixed in the fuel system 3 Clogged fuel filter 4 Irregular and faulty fuel supply Injector pump trouble 5 Glow plug not heated 6 Clogged air cleaner 7 No compression 8 Engine protection light is ON...

Страница 27: ...and correct Loose or slipping fan belt Remove oil dust etc and tighten Damaged fan belt Replace Clogged radiator Flush the radia tor Clogged radiator fin Clean Dust or scale clogged in the cooling wa...

Страница 28: ...viscosity of the engine oil 3 Faulty injection timing 1 Unsuitable fuel 2 Excess injection 3 Faulty function of the engine 4 Overloading 5 Clogged air cleaner 1 Loose fan belt 2 Faulty wiring 3 Faulty...

Страница 29: ...y It may not be accurate for all machines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the diagram is illegible writ...

Страница 30: ...y It may not be accurate for all machines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the diagram is illegible writ...

Страница 31: ...BRUSH POSITION SHOWN AS VIEWED FROM CONTROL PANEL SELECTOR SWITCH 90 MIN 130 80 190 120 240 160 220 MAX WELDING GENERATOR LEAD COLOR CODE G GREEN N BROWN U BLUE W WHITE Y YELLOW B BLACK OR GRAY R RED...

Страница 32: ...CLASSIC 300D PERKINS F 4 DIAGRAMS F 4...

Страница 33: ...GRAVITY WITH O N B 56 TRAILER MOUNTING HOLES S10766 C PART NO WELDER A B C D F G H J K S10766 8 65 00 57 70 8 70 27 94 12 82 41 66 3 25 CLASSIC 300D PERKINS L 45 5 CONTROL PANEL N C DIMENSION TO TOP O...

Страница 34: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Страница 35: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

Страница 36: ...ill contact you by the next business day For Non U S Service Email globalservice lincolnelectric com Cleveland Ohio 44117 1199 U S A TEL 1 216 481 8100 For Service in U S and Canada Call 1 888 935 387...

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