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Lincoln Electric 000 PLUS IM10028-B, Руководство оператора

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TROUBLESHOOTING

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EAGLE™ 10,000 PLUS

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your

Local  Lincoln Authorized Field Service Facility

for technical troubleshooting assistance before you proceed.

CAUTION

This  Troubleshooting  Guide  is  provided  to  help  you
locate  and  repair  possible  machine  malfunctions.
Simply follow the three-step procedure listed below.

Step 1. LOCATE PROBLEM (SYMPTOM).

Look  under  the  column  labeled  “PROBLEM  (SYMP-
TOMS)”.    This  column  describes  possible  symptoms
that  the  machine  may  exhibit.    Find  the  listing  that
best  describes  the  symptom  that  the  machine  is
exhibiting. 

Step 2. POSSIBLE CAUSE.

The second column labeled “POSSIBLE CAUSE” lists
the  obvious  external  possibilities  that  may  contribute
to the machine symptom.  

Step 3. RECOMMENDED COURSE OF ACTION

This  column  provides  a  course  of  action  for  the
Possible  Cause,  generally  it  states  to  contact  your
local Lincoln Authorized Field Service Facility.

If you do not understand or are unable to perform the
Recommended  Course  of  Action  safely,  contact  your
local Lincoln Authorized Field Service Facility.

HOW TO USE TROUBLESHOOTING GUIDE

Service  and  Repair  should  only  be  performed  by  Lincoln  Electric  Factory  Trained  Personnel.
Unauthorized  repairs  performed  on  this  equipment  may  result  in  danger  to  the  technician  and
machine  operator  and  will  invalidate  your  factory  warranty.    For  your  safety  and  to  avoid  Electrical
Shock, please observe all safety notes and precautions detailed throughout this manual.

__________________________________________________________________________

WARNING

Содержание 000 PLUS IM10028-B

Страница 1: ...installation and thoughtful operation on your part DO NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READ ING THIS MANUAL AND THE SAFETY PRECAUTIONS CON TAINED THROUGHOUT And most importantly th...

Страница 2: ...KER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy...

Страница 3: ...Never simultaneously touch electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welders 3 i When w...

Страница 4: ...eas Avoid welding near hydraulic lines Have a fire extinguisher readily available 6 b Where compressed gases are to be used at the job site special precautions should be used to prevent hazardous situ...

Страница 5: ...opri s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pa...

Страница 6: ...mportant when identifying the correct replacement parts On Line Product Registration Register your machine with Lincoln Electric either via fax or over the Internet For faxing Complete the form on the...

Страница 7: ...uel Consumption B 2 Start in Shutdown Instructions B 3 Starting the Engine B 3 Safety Precautions B 3 Stopping the Engine B 3 Break In Period B 3 Welding Process B 4 Stick Constant Current Welding B 4...

Страница 8: ...g in watts is equivalent to volt amperes at unity factor Output voltage is within 10 at all loads up to rated capacity When welding available auxiliary power will be reduced RECEPTACLES 2 120VAC Duple...

Страница 9: ...f the welder SPARK ARRESTER Some federal state or local laws may require that gasoline engines be equipped with exhaust spark arresters when they are operated in certain locations where unarrested spa...

Страница 10: ...ing operated or serviced 4 Typical conditions of use i e travel speed rough ness of surface on which the trailer will be operated environmental conditions 5 Conformance with federal state and local la...

Страница 11: ...ed when lifting the machine ADDITIONAL SAFETY PRECAUTION HIGH ALTITUDE OPERATION At higher altitudes Welder output de rating may be necessary For maximum rating de rate the welder output 3 5 for every...

Страница 12: ...y and shielding gas control for DC GTAW TIG welding See IM528 supplied with the TIG Module for installation instructions NOTE The TIG Module does not require the use of a high frequency bypass capacit...

Страница 13: ...following table WELDER OPERATION WELDER OUTPUT Maximum Open Circuit Voltage at 3700 RPM is 80 Volts RMS Duty Cycle is the percentage of time the load is being applied in a 10 minute period For example...

Страница 14: ...ITHOUT ADDI TIONAL RESISTIVE TYPE LOADS Inductive Single phase induction motors These devices require large Drills well pumps grinders small Current inrush for starting Refrigerators weed and hedge So...

Страница 15: ...ole circuit break er Maximum rated load for the 240V auxiliary is 38 amperes Loading above 38 amperes will reduce output voltage below the allowable 10 of rated voltage which may damage appliances or...

Страница 16: ...ction of EAGLE 10 000 Plus to premises wiring must be done by a licensed electrician and must comply with the National Electrical Code and all other applicable electrical codes Figure 1 CONNECTION OF...

Страница 17: ...high speed If no power is being drawn from the receptacles and not welding for 10 14 seconds the idler reduces the engine speed to low idle B 1 OPERATION EAGLE 10 000 PLUS B 1 SAFETY PRECAUTIONS Do no...

Страница 18: ...ge switch set in the wire feed mode Process Range Setting Current Range B 2 OPERATION B 2 EAGLE 10 000 PLUS CAUTION KOHLER 23 H P COMMAND CH23S 40 Gallons Hour 1 50 Liters Hour 7 Gallons Hour 2 8 Lite...

Страница 19: ...engine to run at low idle speed for a few minutes to cool the engine Stop the engine by placing the Engine switch in the OFF position A fuel shut off valve is not required on the EAGLE 10 000 Plus be...

Страница 20: ...are refer enced The EAGLE 10 000 Plus and any high frequency generating equipment must be properly grounded See the K930 2 TIG Module operating manuals for complete instructions on installa tion opera...

Страница 21: ...table SUMMARY OF WELDING PROCESSES CONTROL ELECTRODE CABLE IDLE WHEN NOT TO START PROCESS USED MODE WELDING WELDING ELECTRODE SETTING CURRENT RANGE DC electrode positive 1 8 30 60 Amps 5 32 90 150 Am...

Страница 22: ...he EAGLE 10 000 Plus when not in use Made from attractive red canvas material which is flame retardant mildew resistant and water repellent K802R Power Plug Kit provides four 120V plugs rated at 15 am...

Страница 23: ...plete with a handle High frequency bypass is built in Requires K938 1 Contactor Kit K936 4 Control Cable and K814 Arc Start Switch K938 1 Contactor Kit For use with TIG Module Provides a cold electrod...

Страница 24: ...emperature and other severe operating conditions Refer to the maintenance section of the Engine Owner s Manual for more information NOTE Engine life will be reduced if the oil and oil filter are not c...

Страница 25: ...cket tool to tighten the filter an additional 1 2 to 7 8 turn 5 Refill the crankcase with the specified amount of the recommended oil Reinstall the oil filler cap 6 Start the engine and check for oil...

Страница 26: ...d then the positive battery cable before attaching the charger leads Failure to do so can result in damage to the internal charger components When reconnecting the cables connect the positive cable fi...

Страница 27: ...IBLE CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause genera...

Страница 28: ...n miscellaneous leads 2 Open lead in flashing or field circuit 3 Faulty rotor 4 Faulty Potentiometer R1 5 Faulty stator Field winding 6 Faulty Field rectifier On PCB 7 Faulty P C Board 1 Idler switch...

Страница 29: ...ngine does not develop full power Engine is hard to start 1 No voltage signal from the current sensor 2 Auxiliary power load less than 100 to 150 watts 3 Faulty P C Board 1 Battery will not hold a cha...

Страница 30: ...It may not be accurate for all machines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the diagram is illegible write...

Страница 31: ...I L I N E N G I N E A N D E M P T Y F U E L T A N K 2 1 4 4 2 0 8 0 4 2 1 0 3 3 6 2 3 6 2 4 1 0 2 7 1 0 7 8 N O T E C A S E F R O N T G R A P H I C S M A Y N O T M A T C H A L L C O D E S M22195 A 01...

Страница 32: ...NOTES EAGLE 10 000 PLUS...

Страница 33: ...NOTES EAGLE 10 000 PLUS...

Страница 34: ...uch electrically live parts or electrode with skin or wet cloth ing l Insulate yourself from work and ground l No toque las partes o los electro dos bajo carga con la piel o ropa mojada l Aislese del...

Страница 35: ...Schweibrauch l Sorgen Sie f r gute Be und Entl ftung des Arbeitsplatzes l Mantenha seu rosto da fuma a l Use ventila o e exhaust o para l Turn power off before servicing l Desconectar el cable de ali...

Страница 36: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...

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