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14

SECTION 5

TROUBLESHOOTING

5.1 GENERAL

Table 5-1 serves as a guide to determine possible causes of trouble. Refer to electrical wiring 

diagrams (Figure 5-1 to 5-4) as a supplement to the troubleshooting chart or when tracing an 

electrical circuit.

Table 5-1. Troubleshooting Chart

MALFUNCTION

Does not raise but pump     

motor is running 

 

Platform raises slowly

Does not raise but pump    

motor not running.

Platform does not lower.

Platform creeps downward 

under load.

CORRECTIVE ACTION

Add oil to reservoir. Refer to 

name plate for maximum load 

capacity. Remove and clean. 

Replace.

Refer to name plate for          

maximum load capacity.

Lubricate.

Replace.

Overhaul cylinder.

Replace.

Check power source. 

Repair as required. 

Replace.

Correct condition. 

Replace.

Repair as required.

Look for loose fittings in the 

hydraulic line. Repair fittings.

Look for oil on top of the       

cylinder packing. Overhaul    

cylinder.

Replace.

Replace.

PROBABLE CAUSE

a. Oil level is low.

b. Load heavier than capacity.

c. Filter is clogged.

d. Defective pump or motor. 

a. Load heavier than capacity.

b. Lack of lubrication.

c. Defective rollers.

d. Defective pump.

e. Defective cylinder.

f. Defective relief valve.

a. No electrical power.

b. Defective controls.

c. Defective motor.

a. Maintenance safety bar 

or obstruction blocking          

movement.

b. Defective lowering solenoid 

valve.

c. Defective controls.

a. External leak in hydraulic 

system.

b. Defective packaging in      

cylinder

c. Defective solenoid valve.

d. Defective relief valve.

Содержание Roto-Max

Страница 1: ...Roto Max Work Positioner Operation Maintenance Lift Products Inc P O Box 349 Elm Grove Wisconsin 53122 0349 PH 877 543 8776 FX 262 521 5725 Manual 19950 1...

Страница 2: ...rating position Never place and part of your body into the structure Keep feet clear of lift table Do not overload lift table Check capacity plate for load weight and loading information Before liftin...

Страница 3: ...el number serial number and lifting capacities are stamped on the name plate Figure 1 1 The lift travel can be determined by subtracting the lowered height from the el evated height Users shall comply...

Страница 4: ...es incorporated into the design are All control functions automatically return to OFF when released Travel limit switch to restrict lift motion above the preset limit Pressure compensated flow control...

Страница 5: ...to the power receptacle 4 Using the control box check for proper operation When the UP button is depressed the platform should remain stationary When the DOWN button is pressed the platform should lo...

Страница 6: ...Do not handle unstable or loosely stack loads Use special care when handling long high or wide loads to avoid tipping loss of load or striking bystanders 5 Check for obstructions when raising or lower...

Страница 7: ...Operator Check List which can be modified as necessary to fit your operation WARNING Periodic maintenance of this lift table by a QUALIFIED TECHNICIAN is required CAUTION A QUALIFIED SERVICE TECHNICI...

Страница 8: ...g fittings or damaged lines Check for proper operation of lift and lower to their maximum positions Check for signs of leakage Check for loose or bent mounting Check that the limit switch shuts off th...

Страница 9: ...atform the lift table should be fully lowered Refer to paragraph 3 3 2 for rolling edge load capacity 3 5 3 RAISING CAUTION Do not exceed the rated frequency of operation indicated on the lift table P...

Страница 10: ...el No Shift CHECK Decals Name Plate Condition of Hydraulic Lines Condition of Power Switchbox Controls Lift Lower Controls Lift Limit Operations Missing Hardware Hydraulic Leaks Cylinders Valves Hoses...

Страница 11: ...11 NOTES...

Страница 12: ...should be increased accordingly These procedures must be performed by a qualified technician or your Lift Products service representative INTERVAL INSPECTION OR SERVICE Monthly Check condition of pum...

Страница 13: ...hannel See Table 4 2 No 3 7 Position the cylinder s in the channel and secure with the mounting bolt s 8 Raise the platform and position the maintenance safety bars in their proper disengaged position...

Страница 14: ...bricate Replace Overhaul cylinder Replace Check power source Repair as required Replace Correct condition Replace Repair as required Look for loose fittings in the hydraulic line Repair fittings Look...

Страница 15: ...15...

Страница 16: ...16...

Страница 17: ...ll Models 125 R012 Cylinder All Models 125 2 M92 Flow Control Valve All Models 125 1352 1 5 Steel Hydraulic Line All Models 125 36 7290 Pressure Hose All Models 125 31RB Push Button Control All Models...

Страница 18: ..._________________________________________________________________ _______________________________________________________________________________________ Name of person completing this form___________...

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