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4.2.1

Rotate and lower the

Tongue Jack

into position and chock the

Wheels

6HHWKH

section “Trailer Features”

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4.2.2

Carefully lift the

Rear Bed Extension (AH)

off the

Trailer Bed

and attach to

the back of the trailer.

Hardware Needed:

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(3)

Hardware Bag: 1018014

4.2 Attach Rear Floor Extension

**At Least Two ADULTS Required for Assembly**

Rubber Mallet

Before beginning this step, use a Utility Knife to cut the banding around Trailer.

Utility Knife

Be careful not to damage the wiring
insulation (the colored plastic around

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7RQJXH-DFN

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Important:

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carefully remove all loose parts from the bed of the Trailer. Inventory all parts and
hardware to ensure you received all necessary pieces. The Parts List and Hardware

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WARNING: Watch for pinch points as serious injury could
occur.

Rear Floor Extension

Содержание 65004

Страница 1: ...Standard Time UK customers call 01992 450333 Call or visit our Web site for Saturday hours For customers outside the U S Canada or UK please contact the store for assistance MODEL 65004 Metal Utility...

Страница 2: ...1 You automatically will be entered to win 200 in our monthly drawing Q WKH XQOLNHO HYHQW RI D SURGXFW UHFDOO RU VDIHW PRGL FDWLRQ ZH FDQ QRWLI RX immediately and directly 3 You may choose to receive...

Страница 3: ...HGLDWHO LQIRUP WKH 1DWLRQDO LJKZD 7UDI F 6DIHW GPLQLVWUDWLRQ 1 76 LQ DGGLWLRQ WR QRWLI LQJ LIHWLPH 3URGXFWV I 1 76 UHFHLYHV VLPLODU FRPSODLQWV LW PD RSHQ DQ LQYHVWLJDWLRQ DQG LI LW QGV that a safety d...

Страница 4: ...4 Rigging the safety chains 42 6 2 1 5 Connecting the electrical cables 43 6 2 1 6 Uncoupling the Trailer 44 SECTION 7 TIRE SAFETY INFORMATION 45 7 1 Determining Correct Load Limit Trailer 45 7 1 1 Tr...

Страница 5: ...SECTION 10 BREAKING IN A NEW TRAILER 65 SECTION 11 MAINTENANCE 66 11 1 Inspection Service Maintenance Summary Charts 66 11 2 Inspection and Service Instructions 67 11 2 1 Axle Bolts Frame Suspension...

Страница 6: ...6 This Page Intentionally Left Blank...

Страница 7: ...esult in minor or moderate injury if the warning is ignored The level of risk is indicated by the following signal words The safety information in this manual is denoted by the safety alert symbol SAF...

Страница 8: ...VXOW LQ VHULRXV SURSHUW GDPDJH SHUVRQDO LQMXU DQG GHDWK 6HH WKH VHFWLRQ 7UDLOHU HDWXUHV IRU LQIRUPDWLRQ UHJDUGLQJ ODWFKLQJ WKH WUDLOHU JDWH 1 Securely Latching the Trailer Gate Lug Nuts and Tire Press...

Страница 9: ...adenas sostienen el remolque en caso de que la conexi n falle Usted deber 1 CRUZAR las cadenas por debajo del enganche 2 PERMITIR TXH ODV FDGHQDV TXHGHQ RMDV SDUD TXH el remolque pueda girar 3 SUJETAR...

Страница 10: ...9HKLFOH GHQWL FDWLRQ 1XPEHU 9 1 NATM Compliance 5H RUGHU 1R UH RUGHUV 7 Patent Advisory This sticker displays the various patents applicable to the trailer 1R UH RUGHUV TIRE AND LOADING INFORMATION S...

Страница 11: ...FUHZ XDUG 5DLO 6OHHYH Hardware Bag 1018013 H ROW 1 ORFN 1XW Hardware Bag 1018014 H ROW 1 ORFN 1XW Hardware Bag 1018015 H ROW 1 ORFN 1XW Hardware Bag 1022647 ODW DVKHU 1 1 ORFN 1XW SECTION 2 TRAILER PA...

Страница 12: ...IFIER Note Parts are actual size unless noted otherwise HIRUH EHJLQQLQJ DVVHPEO LQYHQWRU DOO SDUWV XVLQJ WKH 3DUWV LVW EHORZ DQG WKH DUGZDUH GHQWL HU QH W WZR SDJHV I DOO SDUWV DUH QRW SUHVHQW GR 127...

Страница 13: ...13 AE AD Left AC Right AH AB Right AA AI Left AF AG...

Страница 14: ...ZR Cotter Keys AK holding the 1 2 13 x 4 1 2 Hex Bolts AL and Tongue AA in place Remove the two Bolts and slide Tongue forward from under Trailer Bed until the holes in the Tongue are centered with th...

Страница 15: ...ready to assemble the trailer If you loosen the banding trailer parts may dislodge fall off the trailer during towing and cause an accident Failure to follow this warning could result in property dama...

Страница 16: ...HDUDQFH DQG 5XQQLQJ LJKWV 7XUQ RQ WRZ YHKLFOH KHDGOLJKWV UDNH LJKWV 6WHS RQ WRZ YHKLFOH EUDNH SHGDO 7XUQ 6LJQDOV 2SHUDWH WRZ YHKLFOH GLUHFWLRQDO VLJQDO OHYHU DFNXS LJKWV 3XW WRZ YHKLFOH JHDU VKLIW LQW...

Страница 17: ...ler If you loosen the banding trailer parts may dislodge fall off the trailer during towing causing an accident Failure to follow this warning could result in property damage serious personal injury a...

Страница 18: ...H WRZLQJ RXU WUDLOHU home Refer to the section PUH 7DNH RPH VVHPEO At Least 2 ADULTS Required for the Following Steps Warning Be careful when removing pins Tongue could fall causing serious injury 4 1...

Страница 19: ...19 AL AL BH BH Use upper hole 4 1 3 Replace the Cotter Keys ZLWK WZR 1 2 13 Nylock Nuts BH to secure the Tongue in place Discard Cotter Keys...

Страница 20: ...r Assembly Rubber Mallet Before beginning this step use a Utility Knife to cut the banding around Trailer Utility Knife Be careful not to damage the wiring insulation the colored plastic around WKH ZL...

Страница 21: ...h a Rubber Mallet or Hammer to help pass the Bolts through the holes BC BF 4 2 4 6WDUWLQJ DW WKH RXSOHU RQ WKH 7RQJXH JHQWO SXOO Excess wire from the back of the Trailer through the center Conduit and...

Страница 22: ...ront Panel 4 3 1 6OLGH WKH Front Panel AE down between the two front Center Support Brackets of the Trailer Bed WARNING Watch for pinch points as serious injury could occur AE Center Support Brackets...

Страница 23: ...QH 3 8 16 x 2 1 2 Hex Bolt BB DQG RQH 3 8 16 Nylock Nut BF Note If necessary after aligning the holes gently tap the Bolt with a Rubber Mallet or Hammer to help pass it through the holes DO NOT COMPLE...

Страница 24: ...e Panel AI GRZQ LQWR SRVLWLRQ VR WKH HQWHU 3RVW WV EHWZHHQ WKH VLGH HQWHU 6XSSRUW UDFNHWV WARNING Watch for pinch points as serious injury could occur 6LGH HQWHU 6XSSRUW Brackets AI Note Lifetime logo...

Страница 25: ...HO WR WKH 6LGH HQWHU 6XSSRUW UDFNHWV XVLQJ WZR 3 8 16 x 2 1 2 Hex Bolts BB DQG WZR 3 8 16 Nylock Nuts BF 4 4 4 Repeat steps 4 4 1 4 4 3 IRU WKH RWKHU 6LGH 3DQHO Rubber Mallet BF 4 6RFNHW UHQFK Hardwar...

Страница 26: ...AC down into position insert one Guard Rail Sleeve BI EHWZHHQ WKH WZR UDLOV DV VKRZQ KHQ ORRNLQJ IURP WKH EDFN RI WKH 7UDLOHU WKH HIW 5HDU 6LGH WHQVLRQ JRHV RQ WKH ULJKW VLGH Hardware Needed 2 BF 2 B...

Страница 27: ...2 3 4 Hex Bolts BC DQG WZR 3 8 16 Nylock Nuts BF Note If necessary after aligning the holes gently tap the Bolts with a Rubber Mallet or Hammer to help pass them through the holes BC BF WARNING Watch...

Страница 28: ...HQVLRQ WR WKH 6LGH 3DQHO DQG 5HDU 6LGH UDFNHW XVLQJ WKUHH 3 8 16 x 2 1 2 Hex Bolts BB RQH 3 8 Flat Washer BD DQG WKUHH 3 8 16 Nylock Nuts BF Note If necessary after aligning the holes gently tap the B...

Страница 29: ...QH Guard Rail Sleeve BI EHWZHHQ WKH WZR UDLOV DV VKRZQ KHQ ORRNLQJ IURP WKH EDFN RI WKH 7UDLOHU WKH 5LJKW 5HDU 6LGH WHQVLRQ JRHV RQ WKH OHIW VLGH WARNING Watch for pinch points as serious injury could...

Страница 30: ...GH WHQVLRQ 3DQHO WR WKH HG WHQVLRQ XVLQJ WZR 3 8 16 x 2 3 4 Hex Bolts BC DQG WZR 3 8 16 Nylock Nuts BF Note If necessary after aligning the holes gently tap the Bolts with a Rubber Mallet or Hammer to...

Страница 31: ...6 x 2 1 2 Hex Bolts BB RQH 3 8 Flat Washer BD DQG WKUHH 3 8 16 Nylock Nuts BF Note If necessary after aligning the holes gently tap the Bolts with a Rubber Mallet or Hammer to help pass them through t...

Страница 32: ...KH Corner Guard BA in place on the corner of the Front and Side Panels Drill an 1 8 Pilot hole through the holes in the Corner Guard and into the Panels Important If you have not tightened all hardwar...

Страница 33: ...damage personal injury and death WARNING Do not play or hang on tailgate If not secured properly tailgate could open suddenly or fall Failure to comply with this warning could result in property dama...

Страница 34: ...and secure in place with the two Pins as shown 4 7 2 6OLGH WKH Tailgate Sleeve over the Pin as shown 4 7 3 Pull back on the right Pin and insert the Pin into the Sleeve 4 7 2 4 7 3 Pin Sleeve Pin Slee...

Страница 35: ...W WD DVVHVVRU V RI FH 4 8 Attach State License Plate WARNING R 127 XVH WKH DWH IRU WLH GRZQ ORFDWLRQV OO DUWLFOHV EHLQJ towed must be tied to the side walls of the Trailer Gate can dislodge causing pr...

Страница 36: ...located on the right side of the gate and swing the door open WARNING The trailer gate must be locked down during use and during stor age Failure to lock gate securely could allow gate to open un expe...

Страница 37: ...e could open suddenly or fall Failure to comply with this warning could result in property damage serious injury or death WARNING Watch for pinch points as serious injury could occur WARNING R 127 XVH...

Страница 38: ...USING THE TONGUE JACK 5 3 1 Pull the Locking Pin RXW WR UHOHDVH WKH 7RQJXH DFN 5 3 2 Rotate Tongue Jack down to a vertical position and lock into place with Lock ing Pin 86 1 7 721 8 Locking Pin Locki...

Страница 39: ...R OLIW 7RQJXH FRXQWHU FORFNZLVH WR ORZHU WKH Tongue WARNING HIRUH WRZLQJ DOZD V URWDWH 7RQJXH DFN WR XSZDUG KRUL RQWDO SRVLWLRQ DQG VHFXUH ZLWK RFNLQJ 3LQ DLOXUH WR GR VR FRXOG GDPDJH 7RQJXH DFN ZKLOH...

Страница 40: ...oupling between the trailer and tow vehicle Coupler A device on the tongue of the trailer that connects to the hitch on the tow vehicle Hitch A device on the tow vehicle that supports the weight of th...

Страница 41: ...I WKH FRXSOHU IRU ZRUQ VSRWV DQG SLWV Be sure the coupler is tight to the tongue of the trailer All coupler fasteners must be visibly solid against the trailer frame Raise the bottom surface of the co...

Страница 42: ...DJH 5HSODFH ZRUQ or damaged safety chains and hooks before towing Rig the safety chains so that they FURVV XQGHUQHDWK WKH FRXSOHU 2 loop around a frame member of the tow vehicle or to holes provided i...

Страница 43: ...Warning 7R HQVXUH RXU WUDLOHU OLJKWV IXQFWLRQ SURSHUO UPO LQVHUW WKH Male Plug Trailer into the Female Receptor Tow Vehicle WARNING Improper rigging of the safety chains can result in loss of control...

Страница 44: ...electrical connector 4 Disconnect the safety chains from the tow vehicle 5 Unlock the coupler and pull the safety latch upward to a vertical position and use a jack to lift the trailer off the ball F...

Страница 45: ...assengers in your vehicle the amount of available cargo and luggage capacity is OE OE 5 Determine the combined weight of luggage and cargo being loaded on the vehicle That weight may not safely exceed...

Страница 46: ...EHDUV ZKLWH lettering or bears manufacturer brand and or model name molding that is higher or deeper than the same molding on the other sidewall of the tire or the outward facing sidewall of an asymme...

Страница 47: ...WLRQV ZHLJKLQJ RYHU NLORJUDPV OE LQ H FHVV RI WKRVH VWDQGDUG items which they replace not previously considered in curb weight or accessory weight including heavy duty brakes ride levelers roof rack h...

Страница 48: ...P DQG WKH YHKLFOH RU LQ WKH FDVH RI D QRQ SQHXPDWLF WLUH DVVHPEO QRW LQFRUSRUDWLQJ a wheel a mechanical device which attaches either integrally or separably to the QRQ SQHXPDWLF WLUH DQG SURYLGHV WKH...

Страница 49: ...DUU URQW DQG UHDU JURVV D OH ZHLJKW UDWLQJV 5 WKH PD LPXP ZHLJKW WKH axle V VWHPV DUH GHVLJQHG WR FDUU RWK SODFDUGV DQG FHUWL FDWLRQ ODEHOV DUH SHUPDQHQWO DWWDFKHG WR WKH WUDLOHU QHDU the left front 7...

Страница 50: ...UWL FDWLRQ ODEHO RU LQ WKH RZQHU V PDQXDO 6WHS 5HFRUG WKH WLUH SUHVVXUH RI DOO WLUHV 6WHS I WKH WLUH SUHVVXUH LV WRR KLJK LQ DQ RI WKH WLUHV VORZO UHOHDVH DLU E gently pressing on the tire valve stem...

Страница 51: ...ration or shaking of the vehicle when a tire rotates the tire must be properly balanced This balance is achieved by positioning weights on the wheel WR FRXQWHUEDODQFH KHDY VSRWV RQ WKH ZKHHO DQG WLUH...

Страница 52: ...You PD QRW QG WKLV LQIRUPDWLRQ RQ DOO WLUHV EHFDXVH LW LV QRW UHTXLUHG E ODZ 0 6 7KH 0 6 RU 0 6 LQGLFDWHV WKDW WKH WLUH KDV VRPH PXG DQG VQRZ FDSDELOLW 0RVW UDGLDO WLUHV KDYH WKHVH PDUNLQJV KHQFH WKH...

Страница 53: ...tire under normal driving conditions 7 4 10 2 UTQGS Information Tread wear Number This number indicates the tire s wear rate The higher the WUHDG ZHDU QXPEHU LV WKH ORQJHU LW VKRXOG WDNH IRU WKH WUHDG...

Страница 54: ...D SRWKROH RU RWKHU REMHFW LQ WKH URDG Do not run over curbs or other foreign objects in the roadway and try not to strike the curb when parking 7 4 11 2 Tire Safety Checklist KHFN WLUH SUHVVXUH UHJXO...

Страница 55: ...55 7 5 4 Place a Tire Jack XQGHU WKH SDUW RI WKH D HO QHDU WKH DW WLUH 7 5 5 DFN XS WKH D OH WR OLIW WKH ZKHHO D IHZ LQFKHV RII WKH JURXQG 7 5 6 5HPRYH WKH XJ 1XWV DQG KHHO 3ODFH D 7LUH DFN KHUH...

Страница 56: ...RNING Never crawl under a trailer on jacks The trailer could slip off the jack or the jack could fail resulting in serious injury or death 1 2 3 4 5 WARNING Lug nuts are prone to loosen after initial...

Страница 57: ...s caused by uneven tread wear and blow outs from an XQGHU LQ DWHG RU RYHU LQ DWHG WLUH 7 6 Checking the Tire Pressure Always check the tire pressure before each tow Use a pressure gauge to ensure SURS...

Страница 58: ...DQG D OHV RU WDQGHP DQG WULSOH D OH WUDLOHUV RX PXVW PDNH VXUH WKDW WKH IURQW WR rear load distribution does not result in overloading any axle Towing stability also depends on keeping the center of...

Страница 59: ...tage of total ZHLJKW RI WKH WUDLOHU SOXV LWV FDUJR URVV 9HKLFOH HLJKW RU 9 WKDW VKRXOG appear on the tongue of the trailer For example a trailer with a ball hitch and a ORDGHG ZHLJKW RI SRXQGV VKRXOG...

Страница 60: ...D VWURQJ EORFN VXSSRUW VXFK DV D FHPHQW EORFN RQ WKH VFDOH QRWH WKH scale reading for the weight of the block support Lower the tongue until the coupler rests on the block support and the jack is inch...

Страница 61: ...KH ERWWRP LV UHVWLQJ RQ UP JURXQG 3RFNHWV PD EH SURYLGHG WR KROG WKH UDPS WR WKH frame of the trailer 2 Load the cargo onto the trailer 6HFXUH WKH FDUJR WR WKH WUDLOHU XVLQJ DSSURSULDWH VWUDSV FKDLQV...

Страница 62: ...nly move or topple which can result in death or serious injury Do not load or unload your open trailer unless it is prevented IURP WLSSLQJ DQG LV RQ UP DQG OHYHO JURXQG WARNING R 127 XVH WKH DWH IRU W...

Страница 63: ...gates latched and secured ODUHV DQG UH HFWRUV SECTION 9 CHECK TRAILER BEFORE DURING TOWING PRE TOW CHECKLIST WARNING An improperly coupled trailer can result in death or serious injury Do not move th...

Страница 64: ...ead wear and blow outs IURP DQ XQGHU LQ DWHG RU RYHU LQ DWHG WLUH Failure to heed these warnings could result in personal injury property damage and death WARNING R 127 XVH WKH DWH IRU WLH GRZQ ORFDWL...

Страница 65: ...G The lug nuts for the tires must be tightened by the user before each use The tires must be maintained at the proper tire pres sure before each use Lifetime cannot be held responsible for damages cau...

Страница 66: ...RQ 6DIHW KDLQ V RRNV Check for wear and damage 6HFWLRQV Tires Air Pressure Check tire pressure when cold Q DWH WLUHV WR SVL 6HFWLRQV KHHOV XJ 1XWV ROWV XE Check for tightness 7LJKWHQ WR IW OE R not ex...

Страница 67: ...achment Bolts Check BY DEALER 6HFWLRQ 6HH OH 0DQXIDFWXUHU V 0DQXDO 11 2 Inspection and Service Instructions 11 2 1 Axle Bolts Frame Suspension Structure To perform many of the inspection and maintenan...

Страница 68: ...r trailer are Bolts which are used mainly for attaching door and gate hinges to the trailer ERG Buck Rivets which are used to attach the sides and roof panels of the body to HDFK RWKHU DQG WR WKH IUDP...

Страница 69: ...omatically snap into the latched position Oil the pivot points sliding surfaces and spring ends with 6 PRWRU RLO HHS WKH EDOO SRFNHW DQG ODWFK PHFKDQLVP FOHDQ LUW RU contamination can prevent proper o...

Страница 70: ...PDJH H J EHLQJ RXW RI URXQG DQG UHSODFH any damaged wheel Inspect the wheels for damage every year even if no obvious impact has occurred Also check the tires to ensure they re at the recommended pres...

Страница 71: ...W XQWLO RX DUH DEOH WR WXUQ LW WKH VSLQGOH QXW E hand Do not turn the hub while the spindle nut is loose Put a new cotter pin through the spindle nut and axle Check the adjustments Both the hub and th...

Страница 72: ...a torque wrench to tighten the fasteners If you do not have a torque wrench tighten the fasteners with a lug wrench as much as you can then have a service garage or dealer tighten the lug nuts to the...

Страница 73: ...73 Notes...

Страница 74: ...74 Notes...

Страница 75: ...e PHQW RI SDUW V ZKLFK PD EH GHWHUPLQHG XSRQ LQVSHFWLRQ E WKH PDQXIDFWXUHU WR EH GHIHFWLYH LQ PDWHULDO RU ZRUNPDQVKLS 6KLSSLQJ FKDUJHV WR DQG IURP WKH IDFWR ry as well as labor costs are not covered a...

Страница 76: ...A SALES RECEIPT REPORT PRODUCT DEFECTS IN WRITING TO LIHWLPH 3URGXFWV QF 32 R OGJ OHDU HOG 87 RU FDOO 0 D P WR S P 067 3OHDVH LQFOXGH RXU GDWHG VDOHV UHFHLSW DQG SKRWRJUDSKV RI GDPDJHG SDUW V FOR TIRE...

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