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7. SERVICE PARTS LIST

NOTE) *Please ensure GCSC since these parts may be changed depending upon the buyer's request. (GCSC WEBSITE http://biz.lgservice.com)

130410

BASE ASSEMBLY,SINGLE

3041A10011E

130910

CABINET ASSEMBLY,SINGLE

3091A10020D

132111-1

FRAME ASSEMBLY

3211AR3239A

132111-2

FRAME ASSEMBLY

3211AR3239B

135312

GRILLE ASSEMBLY, FRONT(SINGLE)

3531AR1644H

3531A10130B

3531AR1644H

3531AR1644T

3531A10130B

135313

GRILLE ASSEMBLY, INLET

3530A10039A

145200

LINK

4520AR3191A

148000

BRACE

4800A30003A

149980

SHROUD

4998A10008A

152302

FILTER(MECH),A/C

5231AR2148G

5231AR2148G 5231AR2148G

5231AR2148G

159900-1

VANE,VERTICAL

5990AR3190C

5990AR3190A 5990AR3190C

5990AR3190C

159900-2

VANE,VERTICAL

5990AR3190D

5990AR3190B 5990AR3190D

5990AR3190D

238310

ESCUTCHEON

3831A10001F

249950

CONTROL BOX ASSEMBLY

4995A20127H

263230

THERMISTOR ASSEMBLY

6323A20003D

264110

POWER CORD ASSEMBLY

2H00677P

267110

REMOTE CONTROLLER ASSEMBLY

6711A90019A

6711A90019B

6711A90019A

6711A20034E

6711A90019B

268712

PWB(PCB) ASSEMBLY, DISPLAY

6871A20193B

268714

PWB(PCB) ASSEMBLY, MAIN

6871A20188L

346811

MOTOR ASSEMBLY,SINGLE

4681A10002P

4681A10002S

349480

ORIFICE

4948A10007A

352113

TUBE,DISCHARGE

5210A21100A

352115

TUBE ASSEMBLY, EVAPORATOR IN

5211A10063C

35211A

TUBE ASSEMBLY, SUCTION SINGLE

5211A10062B

352390-2

AIR GUIDE ASSEMBLY

5239A10005B

352390-1

AIR GUIDE ASSEMBLY

5239A30003A

354210

EVAPORATOR ASSEMBLY, FIRST

5421A20016G

359012

FAN, TURBO

5900A10005A

5900A20005A

550140

ISOLATOR,COMPRESSOR

5040AR4195A

552111

TUBE ASSEMBLY, CAPILLARY

5211AR3332R

554030

CONDENSER ASSEMBLY, FIRST

5403A20009E

554160

COMPRESSOR

5416A20014D

5416A20014T

559010

FAN, AXIAL

5900A20017A

567502

O.L.P

6750A30001U

6750UL0604A

6750UL060A

W0CZZ

CAPACITOR, DRAWING

6120AR2359V

6750A90001E

W48602

CLAMP, SPRING

3H02932B

REMARKS

DESCRIPTION

LOCATION

BG5200ER

HBLG6000R WG6000RH4

L6004R

HBLG5200E

PART NO

Содержание WG6000RH4

Страница 1: ...ROOM AIR CONDITIONER SERVICE MANUAL CAUTION BEFORE SERVICING THE UNIT READ THE SAFETY PRECAUTIONS IN THIS MANUAL Dr y Fa n Co ol MODEL BG5200ER WG6000RH4 L6004R HBLG6000R HBLG5200E ...

Страница 2: ...PROTECTOR 8 2 3 2 COMPRESSOR 9 2 3 3 CAPACITOR 9 2 3 4 THERMISTOR 9 2 3 5 CONTROL PANEL 9 2 3 6 POWER CORD 10 2 4 REFRIGERANT CYCLE 10 2 4 1 CONDENSER 10 2 4 2 EVAPORATOR 10 2 4 3 CAPILLARY TUBE 11 3 INSTALLATION 13 3 1 SELECT THE BEST LOCATION 13 3 2 HOW TO INSTALL 13 3 3 ELECTRICAL DATA 16 4 TROUBLESHOOTING GUIDE 16 4 1 OUTSIDE DIMENSIONS 16 4 2 PIPING SYSTEM 17 4 3 TROUBLESHOOTING GUIDE 18 5 SC...

Страница 3: ...PELLER FAN WITH SLINGER RING AIR DISCHARGE 2 WAY RIGHT AND LEFT CHASSIS TOP DOWN PROTECTOR TEMPERATURE CONTROL THERMISTOR ROTARY SWITCH 5 POSITIONS LOW FAN HIGH FAN OFF HIGH COOL LOW COOL FAN MOTOR 6 POLES 21W 6 POLES 21W OVERLOAD PROTECTOR FOR COMPRESSOR INTERNAL PROTECTOR FOR FAN MOTOR 1 3 SAFETY PRECAUTIONS 1 When servicing set the POWER of CONTROL BOARD to Off and unplug the power cord 2 Obser...

Страница 4: ...s button it will toggle between COOL FAN DRY or FAN COOL POWER To turn the unit ON push the button To turn the unit OFF push the button again This button takes priority over any other buttons When you first turn it on the unit is on the High cool mode and the temp at 72 F 22 C TEMPERATURE SETTING This button can automatically control the temperature of the room The temperature can be set within a ...

Страница 5: ...ow F1 High F3 POWER To turn the Set ON push the button To turn the Set OFF push the button again This button takes priority over any other buttons When you first turn it on the Set is on the High cool mode and the temp at 72 F 22 C COOL FAN DRY or COOL FAN Everytime you push this button it will toggle between COOL FAN and DRY ON OFF TIMER STOPPING OPERATION Everytime you push this button when the ...

Страница 6: ...base pan and condenser See Figure 3 4 Lift the cabinet from the unit 5 Re install by referring to the procedures above 2 1 3 CONTROL BOARD 1 Disconnect the unit from the power source 2 Remove the front grille Refer to Section 2 1 1 3 Remove the cabinet Refer to Section 2 1 2 4 Remove 2 screws that secure the control board to base pan and air guide See Figure 4 5 Pull the control board toward yours...

Страница 7: ...on 2 1 1 3 Remove the cabinet Refer to Section 2 1 2 4 Remove the control board Refer to Section 2 1 3 5 Remove the air guide upper Refer to Section 2 2 1 6 Remove 2 screws that secure the base pan to condenser See Figure 7 7 Remove 2 screws that secures the shroud to channel of condenser 8 Press the snap area of shroud with your thumbs This allows you to remove it from the condenser 9 Lift the co...

Страница 8: ... 2 1 2 4 Remove the control board Refer to Section 2 1 3 5 Remove the air guide upper Refer to Section 2 2 1 6 Remove the compressor turbo fan fan and shroud Refer to Section 2 2 2 7 Remove the motor Refer to Section 2 2 3 8 Remove 2 screws that secure the air guide to the base pan See Figure 11 9 Push the air guide backward and lift it upward See Figure 11 10 Re install by referring to the proced...

Страница 9: ...KΩ resistor across the capacitor terminals 4 Pull the capacitor upward 5 Remove all the leads of capacitor terminals 6 Re install the components by referring to the removal procedure above See Figure 15 2 3 4 THERMISTOR 1 Remove the cabinet Refer to Section 2 1 2 2 Remove the control board Refer to Section 2 1 3 3 Disconnect the thermistor terminals from main P W B assembly 4 Remove the thermistor...

Страница 10: ...efer to Section 2 1 2 2 Discharge the refrigerant by using a refrigerant recovery system 3 Remove 2 screws which fasten the condenser See Figure 19 4 After discharging the refrigerant completely unbraze the interconnecting tube at the condenser connections 5 Remove the condenser 6 Re install by referring to the procedures above 2 4 2 EVAPORATOR 1 Remove the cabinet Refer to Section 2 1 2 2 Dischar...

Страница 11: ...30 min utes until 600 micron vacuum is obtained Close valves A and B and observe vacuum gauge for a few minutes A rise in pressure would indicate a possible leak or moisture remaining in the system With valves A and B closed stop the vacuum pump 6 4 Remove the hose from the vacuum pump and place it on the charging cylinder See figure 20B Open valve C Discharge the line at the manifold connection 6...

Страница 12: ... proof seal leak detector tubing cutter hand tools to remove components and service valve B A B A B A COMPOUND GAUGE SEE INSETS BELOW CAPILLARY TUBE EVAPORATOR LOW PRESSURE SIDE COMPRESSOR CONDENSER HIGH PRESSURE SIDE EXTERNAL VACUUM PUMP LO HI CHARGING CYLINDER MANIFOLD GAUGE C Figure 20A Pulling Vacuum Figure 20B Charging ...

Страница 13: ...allow a clear vertical opening of 13 from the bot tom of the sash to the window stool 2 If storm window presents interference fasten a 2 wide wood strip to the inner window sill across the full width of the sill The wood strip should be thick enough to raise the height of the window sill so that the unit can be installed without interference by the storm window frame See Figure 23 Top of wood stri...

Страница 14: ...urely in place Be sure to place bracket edge flush against back of inner sill See Figure 27 3 INSTALL THE AIR CONDITIONER IN THE WINDOW a Carefully lift the air conditioner and slide it into the open window Make sure the bottom guide of the air conditioner drops into the notches of the L bracket See Figure 27 HARDWARE TYPE E 1EA SASH SEAL Not adhesive backed TYPE D 1EA SEAL STRIP Adhesive backed T...

Страница 15: ...re 30 6 a Remove the screws that secure the cabinet and base pan in the right side b Fasten the suport bracket TYPE G using a removed screw Attach the suport bracket TYPE G in the inner window sill with a screw TYPE B as shown Figure 31 7 Window installation of room air conditioner is now completed See ELECTRICAL DATA for attaching power cord to electrical outlet 3 2 4 HOW TO SECURE THE DRAIN PIPE...

Страница 16: ...use of potential safety hazards we strongly discourage the use of an extension cord However if you wish to use an extension cord use a CSA certified UL listed 3 wire grounding extension cord rated 15A 125V Do not under any circumstances cut or remove the grounding prong from the plug Line Cord Plug Use Wall Receptacle Power Supply Power supply cord with 3 prong grounding plug Standard 125V 3 wire ...

Страница 17: ...D AIR MOTOR COMPRESSOR ROOM AIR HEAT LOAD CAPILLARY TUBE LIQUID REFRIGERANT LIQUID OUTLET VAPOR INLET COMPLETE LIQUID BOIL OFF POINT SUCTION LINE COOL LOW PRESSURE VAPOR LIQUID PRESSURE DROP DISCHARGE LINE NOT HIGH PRESSURE VAPOR OUTSIDE COOLING AIR FOR REFRIGERANT PASS THROUGH EVAPORATOR COILS CONDENSER COILS ROOM AIR CONDITIONER CYCLE OF REFRIGERATION HIGH PRESSURE VAPOR LIQUID REFRIGERANT LOW P...

Страница 18: ...nce of inlet outlet air 44 50 F 7 10 C Replacement of unit if the unit is beyond repair Check outdoor coil heat exchanger and fan operation Check heat load increase Check cold air circulation for smooth flow Check gas leakage Clean condenser Not on separate circuit Check inside gas pressure Adjust refrigerant charge Malfunction of compressor Replacement of compressor Check clogging in refrigera ti...

Страница 19: ...start Defect of compressor capacitor Replacement of compressor Motor damaged Irregular motor insulation Ω Irregular motor resistance Ω Check of circuit breaker and fuse Check control panel Fan only fails to start Improper wiring Defect of fan motor capacitor Replacement of fan motor Regular but fails to start Replacement of compressor Locking of piston metal Irregular motor resistance Ω Irregular ...

Страница 20: ... connection between Main and Display all right Is the reset circuit all right The No 14 of Micom is 5V Check the Fuse Check the wiring diagram Check the Main P W B pattern Exchange the Trans Exchange D02D D05D Exchange IC01D Exchange IC02D Exchange IC01A Connect connector exactly Check the P W B pattern NO NO NO NO NO NO NO YES YES YES YES YES YES YES NO YES ELECTRIC PARTS TROUBLESHOOTING GUIDE Po...

Страница 21: ...ck the wiring Diagram NO NO NO NO YES YES YES YES Possible Trouble 2 The compressor does not operate Is the wire connection of RY COMP all right Check the RY COMP Connect LEAD Wire to RY COMP again NO YES Possible Trouble 3 The compressor always operate Exchange IC01M Exchange IC01M Is the voltage NO 1 or 4 of IC01M DC 5V Is the voltage NO 13 or 16 of IC01M 0V Check the RY Hi or RY Lo Check the wi...

Страница 22: ...or to CN DISP1 exactly NO NO NO YES YES YES Possible Trouble 5 Romote controller does not operate NO NO NO NO YES YES YES Is the IC01G all right Is the connection of CN DISP1 all right Exchange the display P W B Ass y Exchange IC01G Exchange Q01G Q02G Q03G Q04G Connect connector to CN DISP1 exactly Does the Q01G Q02G Q03G Q04G operate normally on main P W B Ass y Possible Trouble 6 It displays abn...

Страница 23: ...or Discharge Test capacitor capacitor before testing Replace if not within 10 of manufacturer s rating Replace if shorted open or damaged Will not rotate Fan blade hitting shroud or blower wheel hitting scroll Re align assembly Units using slinger ring condenser fans must have 0 22 0 25 inch clearance to the base If necessary shim up the bottom of the fan motor with mounting screw s Check fan moto...

Страница 24: ... diagram correct the connections Thermistor Check the TEMP control If not at the lowest number set TEMP control to this setting and restart the unit Check the continuity of the thermistor Replace the thermistor if the circuit is open Capacitor discharge Check the capacitor capacitor before Replace if not within 10 of manufacturer s servicing rating replace if shorted open or damaged Compressor Che...

Страница 25: ...ncrease causing the compressor to cycle Straighten the fins or replace the coil Capacitor Test the capacitor Wiring Check the terminals If loose repair or replace Refrigeration system Check the system for a restriction Insufficient cooling Air filter If restricted clean or replace Unit undersized Determine if the unit is properly sized for the area to be cooled Excessive noise Blower or fan Check ...

Страница 26: ... 1 CIRCUIT DIAGRAM Q TY PER SET 1 1 1 1 1 1 1 1 LOCATION NO 1 2 3 4 5 6 7 8 DESCRIPTION POWER CORD ASSEMBLY FAN MOTOR COMPRESSOR DISPLAY P W B ASSEMBLY MAIN P W B ASSEMBLY THERMISTOR CAPACITOR OWERLOAD PROTECTOR 1 6 4 5 8 3 7 2 ...

Страница 27: ... SLIDE SW 40 KEY0 37 38 39 VDD SEG g 41 42 43 SEG f SEG e 44 SEG d TMP87CH47U MICOM 4 SEG b SEG a SEG c 3 2 1 7 6 5 Room TH Option2 Option1 Pipe TH 23 26 25 24 SYNC LOW 4WAY COMP 20 21 22 Reset Osc out Osc in 16 VAref VSS 18 19 17 13 14 15 TEST 11 SCL SDA 10 9 8 Tx 12 Rx 5V A1 3 4 GND SDA SCL A2 A0 1 2 EEPROM CAT93C46 SMW250 02 1 1 2 2 CN TH1 5V R01B R02H R01H 1 6 2K 1 12 1K RT8 00MG 1M OSC01B 50V...

Страница 28: ... 28 5 3 COMPONENTS LOCATION FOR MAIN P W B ASM 5 4 COMPONENTS LOCATION FOR DISPLAY P W B ASM ...

Страница 29: ...02 130410 359012 W48602 135312 354210 349480 352390 2 149980 559010 346811 554030 W48602 130910 264110 238310 W0CZZ 249950 268714 263230 550140 554160 567502 352115 552111 552102 352113 35211A 137215 268712 159900 2 145200 159900 1 148000 132111 1 132111 2 ...

Страница 30: ...711A90019A 6711A20034E 6711A90019B R 268712 PWB PCB ASSEMBLY DISPLAY 6871A20193B 6871A20193B 6871A20193B 6871A20193B 6871A20193B R 268714 PWB PCB ASSEMBLY MAIN 6871A20188L 6871A20188L 6871A20188L 6871A20188L 6871A20188L R 346811 MOTOR ASSEMBLY SINGLE 4681A10002P 4681A10002P 4681A10002S 4681A10002S 4681A10002S R 349480 ORIFICE 4948A10007A 4948A10007A 4948A10007A 4948A10007A 4948A10007A R 352113 TUB...

Страница 31: ...P No 3828A20295X December 2003 Printed inThailand ...

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