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LG LG-510W, Руководство по обслуживанию

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LEVEL LOCATION NO. PART NO.

DESCRIPTION

QTY

SPECIFICATION

SERVICE REMARK

4

U3

EUSY0100601

IC

1

AD6522,160 PIN MINI-BGA ,160 PIN,R/TP ,GSM DIGITAL BASEBAND / AD20MSP430

Y

4

U2

EUSY0100701

IC

1

AD6521,64 BALL LFBGA / MINI-BGA ,64 PIN,R/TP 

Y

DUAL-MODE VOICEBAND BASEBAND CODEC / AD20MSP430

4

U7

EUSY0101501

IC

1

RD28F3208C3B110,68-BALL STACKED-CSP ,68 PIN,R/TP

Y

14 X 8 MATRIX / 32-FLASH / 08-SRAM

4

X301

EXSC0004501

VCO

1

VC-2R8A29-0897/1747S, 0897 MHz, PPM, pF,SMD ,9.0*7.0*1.6 ,EGSM/DCS DUAL

Y

4

X302

EXSK0000801

VCTCXO

1

VC-TCXO-208C-13.0MHZ,13.0 MHz, PPM,10 pF,SMD ,5.0*3.2*1.5 

Y

4

X1

EXXY0004601

X-TAL

1

MC-146(+/-20PPM),.032768 MHz,20 PPM,7 pF,65000 ohm,SMD ,6.9*1.4*1.3 

Y

4

U305

SCHY0000101

COUPLER,RF HYBRID

1

s

Y

4

FL301

SFAY0000701

FILTER,SEPERATOR

1

LMZ0115-2A, 897.50~942.50 ,1747.50~1842.50 ,1.2 dB,1.3 dB,31 d

Y

4

FL303

SFSY0001912

FILTER,SAW

1

B4133,1842.5 MHz,3.0*3.0*1.1 ,SMD ,LOW LOSS RF FILTER

Y

4

FL302

SFSY0009201

FILTER,SAW

1

B4121, 942.5 MHz,3.0*3.0*1.1 ,SMD ,LOW LOSS RF FILTER

Y

4

FL304

SFSY0009301

FILTER,SAW

1

SAFCJ225MRA0X01R11, 225 MHz,3.8*3.8*1.4 ,SMD ,IF SAW FILTER

Y

4

SPFY00

SPFY0022501

PCB,MAIN

1

LG-G510,MAIN,1.0,FR-4 ,0.9 mm,MULTI-8 ,VER 1.0

N

2

SUMY00

SUMY0003501

MICROPHONE

1

OBG-18L42-C33, FPCB ,-42 dB,6*1.8 

Y

1

MLAQ00

MLAQ0001601

LABEL,UNIT BOX

1

LG-500 EUADG

Y

1

MBAD00

MBAD0002901

BAG,VINYL(PE)

1

LG-500 EUADG, LOWDENSITY POLYETHYLENE(t=0.05mm)

Y

1

MBEE00

MBEE0019101

BOX,MASTER

0.05

LG-510W ITACO,CO,LG-510W

N

1

MBEF00

MBEF0022501

BOX,UNIT

1

LG-510W ITACO,CO,LG-510W

Y

1

SNGF00

SNGF0000602

ANTENNA,GSM,FIXED

1

RA-045-01(426C),1.5 ,-2.5 dBd,P427C ,G510 

Y

1

SNGF00

SNGF0000602

ANTENNA,GSM,FIXED

1

RA-045-01(426C),1.5 ,-2.5 dBd,P427C ,G510 

Y

1

SNGF00

SNGF0000601

ANTENNA,GSM,FIXED

1

RA-045-01, 1.5 ,-2.5 dBd,PANTONE COOL GRAY 7C ,GSM-DCS

Y

1

MMBB00

MMBB0037701

MANUAL,OPERATION

1

LG-510W ITACO,CO

Y

15. REPLACEMENT PARTS LIST

- 108 -

Содержание LG-510W

Страница 1: ...GSM Phone SERVICE MANUAL MODEL LG 510W SERVICE MANUAL MODEL 510W ...

Страница 2: ... 10 Indicator LED Trouble 48 4 11 Backlight LED Trouble 50 4 12 Folder on off Trouble 51 4 13 SIM Detect Trouble 52 4 14 Earphone Trouble 53 4 15 HFK Trouble 55 5 TEST POINT DATA 57 6 STAND ALONE TEST 74 6 1 Introduction 74 6 2 Setting Method 74 6 3 Means of Test 74 7 AUTO CALIBRATION 75 7 1 Overview 75 7 2 Requirements 75 7 3 Menu and settings 75 7 4 AGC 77 7 5 APC 77 7 6 ADC 77 7 7 Setting 77 7 ...

Страница 3: ... will not be responsible for any charges that result from such unauthorized use B Incidence of Harm If a telephone company determines that the equipment provided to customer is faulty and possibly causing harm or interruption in service to the telephone network it should disconnect telephone service until repair can be done A telephone company may temporarily disconnect service as long as repair i...

Страница 4: ...pment medical equipment etc Interference from unsuppressed engines or electric motors may cause problems H Electrostatic Sensitive Devices ATTENTION Boards which contain Electrostatic Sensitive Device ESD are indicated by the sign Following information is ESD handling Service personnel should ground themselves by using a wrist strap when exchange system boards When repairs are made to a system boa...

Страница 5: ...ift Keying GPIB General Purpose Interface Bus GPRS General Packet Radio Service GSM Global System for Mobile Communications IPUI International Portable User Identity IF Intermediate Frequency LCD Liquid Crystal Display LDO Low Drop Output LED Light Emitting Diode LG 510W LG GSM Phone LGE LG Electronics OPLL Offset Phase Locked Loop PAM Power Amplifier Module PCB Printed Circuit Board PGA Programma...

Страница 6: ... Time Division Duplex TDMA Time Division Multiple Access UART Universal Asynchronous Receiver Transmitter VCO Voltage Controlled Oscillator VCTCXO Voltage Control Temperature Compensated Crystal Oscillator WAP Wireless Application Protocol ...

Страница 7: ...me 2 hours RX Sensitivity GSM EGSM 108 dBm DCS 107 dBm TX output power GSM EGSM 32 dBm Level 5 DCS 29 5 dBm Level 0 GPRS compatibility No SIM card type 3V only Display 128 128 dots LCD 4 Gray color Soft icons Key Pad Status Indicator 0 9 Navigation Key Up Down Side Key Side Key Confirm Key Record Key Send Key END PWR Key Antenna External EAR Phone Jack Using I O connector PC Synchronization Yes Sp...

Страница 8: ... 0 1 ppm GSM EGSM Level Power Toler Level Power Toler 5 33 dBm 2dB 13 17 dBm 3dB 6 31 dBm 3dB 14 15 dBm 3dB 7 29 dBm 3dB 15 13 dBm 3dB 8 27 dBm 3dB 16 11 dBm 5dB 9 25 dBm 3dB 17 9 dBm 5dB 10 23 dBm 3dB 18 7 dBm 5dB 11 21 dBm 3dB 19 5 dBm 5dB 4 Power Level 12 19 dBm 3dB DCS Level Power Toler Level Power Toler 0 30 dBm 2dB 8 14 dBm 3dB 1 28 dBm 3dB 9 12 dBm 4dB 2 26 dBm 3dB 10 10 dBm 4dB 3 24 dBm 3d...

Страница 9: ... to modulation DCS Offset from Carrier kHz Max dBc 100 0 5 200 30 250 33 400 60 600 1 200 60 1 200 1 800 60 1 800 3 000 65 3 000 6 000 65 6 000 73 GSM EGSM Offset from Carrier kHz Max dBm 400 19 600 21 1 200 21 6 Output RF Spectrum 1 800 24 due to switching transient DCS Offset from Carrier kHz Max dBm 400 22 600 24 1 200 24 1 800 27 7 Spurious Emissions Conduction Emission Status Conduction Emiss...

Страница 10: ...4 6 3 400 4 9 4 000 0 12 RLR 2 3 dB Frequency Hz Max dB Min dB 100 12 200 0 300 2 7 500 5 13 Receiving Response 1 000 0 5 3 000 2 5 3 400 2 10 4 000 2 Mean that Adopt a straight line in between 300 Hz and 1 000 Hz to be Max level in the range 14 STMR 13 5 dB 15 Stability Margin 6 dB dB to ARL dB Level Ratio dB 35 17 5 30 22 5 16 Distortion 20 30 7 10 33 3 0 33 7 7 31 7 10 25 5 17 Side tone Distort...

Страница 11: ...above 5 Backlight of phone set off At least 80 dB under below conditions 23 Ringer Volume 1 Ringer set as ringer 2 Test distance set as 50 cm 24 Charge Voltage Fast Charge 500 mA Slow Charge 60 mA Antenna Bar Number Power 5 85 dBm 4 90 dBm 86 dBm 25 Antenna Display 3 95 dBm 91 dBm 2 100 dBm 96 dBm 1 105 dBm 101 dBm 0 105 dBm Batter Bar Number Voltage 0 3 62 V 26 Battery Indicator 1 3 62 3 73 V 2 3...

Страница 12: ...ption of RF PLL VCO U302 and discrete RF SAW filters The filtered and amplified signal is processed from the RF mixer inputs to the baseband BB output The receiver path is supported by external channel filtering The RF front end circuit is shown Fig 3 1 Figure 3 1 RF Front end Circuit Note Please refer to chapter8 Circuit Diagram for more details ...

Страница 13: ...e HD155128TF U301 for mixing with LO which is produced by the synthesizer Si4133G_XM2 U302 The mixers are implemented as Gilbert cells and the first receiver mixer block contains four mixer cells whose outputs are combined at the MIX1OUT OUTB pins The four mixer cells provide high or low conversion gain at 900MHz or 1800MHz The two high gain cells have been optimized for to meet the System require...

Страница 14: ... of the BB I Q outputs with respect to the incoming RF signal on both GSM900 and DCS1800 It is not necessary to invert the receive data within the BB when switching between 900MHz and 1800MHz Fig 3 2 shows RX path circuit Figure 3 2 RX Path Circuit Table 3 2 Gain and Noise Figure of RX Path Table 3 3 Total Gain and Noise Figure of RX Path Front End Module LAN RF SAW Filter Mixerl IF SAW Filter Mix...

Страница 15: ...le output current drive capability and pulse width The counter and mode settings of the synthesizer are also programmed via 3 wire interface Table 3 4 Synthesizer 3 wire Bus The PLLs can adjust the IF and RF output frequencies 5 with respect to their VCO center frequencies Each center frequency is established by the value of an external inductance connected to the respective VCO Because the induct...

Страница 16: ...ble 3 6 Si4133G XM2 VCO Characteristics Figure 3 3 Synthesizer Internal Block Diagram Fcen Range MHz Cnom pF Lpkg nH Lext Range nH Min Max Min Max RF1 947 1720 4 3 1 5 0 5 5 1 RF2 789 1429 4 8 1 5 1 1 7 0 IF 1080 6 5 1 6 1 7 ...

Страница 17: ... upon which N divider register was last written to The RFOUT pin must be coupled to its load through an ac coupling capacitor A matching network is required to maximize power delivered into a 50 Ω load The network is made to provide an adequate match to an external 50ohm load for both the RF1 and RF2 frequency bands The matching network also filters the output signal to reduce harmonic distortion ...

Страница 18: ...and transmit VCO which can operate at either final RF output frequency The RF GMSK outputs from the transmit VCO are fed directly to the RF power amplifiers The peak output power and the profile of the transmitted burst are controlled by means of a closed feedback loop A dual band directional coupler is used to sample the RF output from either PA The PA outputs from the directional coupler pass to...

Страница 19: ...factor of 4 for GSM TX or 8 for DCS TX This division factor is set by the control signal of BB digital chipset AD6522 U3 D14 D13 F11 The modulator provides more than 40 dBc of carrier and unwanted side band rejection and produces a GMSK modulated signal The BB software is able to cancel out differential DC offsets in the I Q BB signals caused by imperfections in the D A converters The TX Modulator...

Страница 20: ...uency of the transmit VCO is offset from the RF VCO frequency by 270 MHz for GSM and EGSM operation or 135 MHz for DCS operation Hence GSM TX RF VCO 270 i e 1 150 270 880 MHz 3 4 DCS TX RF VCO 135 i e 1 575 135 1 710 MHz 3 5 The OPLL acts as a tracking narrowband band pass filter tuned to the desired channel frequency This reduces the wideband noise floor of the modulation and up conversion proces...

Страница 21: ...nse voltage is peak detected using an on chip Schottky diode inside of AD8315 U304 This detected voltage is compared to the DAC voltage at the VSET pin of APC IC U304 to control the output power An internal input signal TXRAMP from AD6521 U2 is applied to the positive input of the APC IC U304 during the TXEN mode and a directional coupler near the antenna feeds a portion of the RF output signal ba...

Страница 22: ...AD6521 AD6522 and Si4133G_XM2 Figure 3 8 VCTCXO Circuit 3 5 Power Supplies and Control Signals There are two regulators used in the phone to provide RF power One is contained inside of ADP3408 U1 power management IC to provide the power for the VCTXO X302 The other is used to provide the power for remaining RF circuits Table 3 7 Power Supplies Figure 3 9 Regulator Circuit Regulator Voltage Powers ...

Страница 23: ...3 TECHNICAL BRIEF 22 3 6 Digital Main Processor Figure 3 10 System Interconnection of the AD6522 External Interfaces ...

Страница 24: ...trol RF parts through TXEN RXON1 RXON2 AGCEN SDATA SCLK SEN etc Table 3 9 RF Interface Description LCD_CS LCD chip enable LCD_RES This pin resets LCD module LCD_A0 This pin determines whether the data to LCD module is display data or control data WR RD Read Write control DATA 00 07 Parallel data line Signal Name Description TXEN TX Enable Disable RXON1 LNA Mixer1 On Off RXON2 Mixer 2 On Off AGCEN ...

Страница 25: ...interface Include 5 column and 5 row The AD6522 detect key press by interrupt F AD3408 interrupt There are two interrupts EOC and CHARGERDETECT EOC End Of Charge Charging would be stopped when AD6522 receive this interrupt CHARGERDETECT This interrupt is generated when charger is inserted Description SIM_IO This pin receives and sends data to SIM card LG 510W support only 3 0 volt interface SIM ca...

Страница 26: ...Auxiliary section This section contains two auxiliary DACs AFC DAC IDAC for system control This section also contains AUX ADC and Voltage Reference AUX ADC 6 channel 10 bits AFC DAC 13 bits IDAC 10 bits D Voiceband section Receive audio signal from MIC LG 510W use differential configuration Send audio signal to Speaker LG 510W use differential configuration It interconnect with external device lik...

Страница 27: ...3 TECHNICAL BRIEF 26 3 8 Power Management ADP3408 Figure 3 12 ADP3408 Inner Block Diagram ...

Страница 28: ...is inserted the CC CV charging starts Exception When battery voltage is lower than 3 2V the precharge low current charge mode starts firstly And the battery voltage reach to 3 2V the CC CV charging starts F Pins used for charging CHARGERDETECT Interrupt to the AD6522 when charger is plugged CHARGEEN Control signal from the AD6522 to charge Li battery EOC Interrupt to the AD6522 when battery is ful...

Страница 29: ... 07 pins to send data for displaying graphical text onto the LCD 3 11 Keypad Switches and Scanning The key switches are metal domes which make contact between two concentric pads on the keypad layer of the PCB when pressed There are 24 switches S1 S24 connected in a matrix of 5 rows by 5 columns as shown in Figure except for the power switch S1 which is connected independently Functions the row an...

Страница 30: ...3 TECHNICAL BRIEF 29 Figure 3 13 Keypad Switches and Scanning ...

Страница 31: ... signal is then A D converted by the Voiceband ADC part of the AD6521 The digitized speech is then passed to the DSP section of the AD6522 for processing coding interleaving etc Figure 3 14 Microphone 3 13 Earpiece The earpiece is driven directly from the AD6521 VOUTNORP J10 and VOUTNORN K10 pins and the gain is controlled by the PGA in the AD6521 The earpiece is located in the handset folder fron...

Страница 32: ...o carkit connector CN3 at the base of the handset The DC level of the signal is supplied to the VOUTAUX pin And the EXT_IN signal is then input to the VINAUXP H10 and VINAUXN G10 of the AD6521 3 15 Buzzer Driver The buzzer is a piezo electric transducer which is driven by a pulse width square wave from the BUZ1 output of the AD6522 Q3 amplify the signal in order to achieve the specified loudness F...

Страница 33: ...ard which are driven by KEY_BACKLIGHT line from the AD6522 Figure 3 17 Key Back light Illumination 3 17 LCD Back light Illumination In LCD back light illumination there is an EL driver in FPCB Board and EL sheet in LCD Module which is driven by LCD_BACKLIGHT line from the AD6522 Figure 3 18 LCD Back light Illumination ...

Страница 34: ...4 TROUBLE SHOOTING 33 4 TROUBLE SHOOTING Fig 4 1 shows a measurement set up Figure 4 1 Measurement Set up ...

Страница 35: ...4 1 RX Trouble 4 TROUBLE SHOOTING 34 ...

Страница 36: ...4 TROUBLE SHOOTING 35 RX Level Check EGSM ...

Страница 37: ...4 TROUBLE SHOOTING 36 RX Level Check DCS ...

Страница 38: ...4 2 TX Trouble 4 TROUBLE SHOOTING 37 ...

Страница 39: ...4 TROUBLE SHOOTING 38 TX Level Check ...

Страница 40: ... the back housing carefully 2 Use a soldering station to detach the soldered parts of main PCB and FPCB 3 Then remove the main PCB from the housing 4 Set a hitting gun at 500 Then switch on the power and wait for 5 minutes 5 Place the hitting gun 1 cm away from the top end of a PAM for 5 minutes After hitting it up use tweezers pincette to hold both the sides of a PAM and lift it up carefully 6 Us...

Страница 41: ...4 TROUBLE SHOOTING 40 4 3 Power on Trouble ...

Страница 42: ...4 TROUBLE SHOOTING 41 ...

Страница 43: ...4 TROUBLE SHOOTING 42 4 4 Charge Trouble ...

Страница 44: ...4 TROUBLE SHOOTING 43 4 5 LCD Trouble ...

Страница 45: ...4 TROUBLE SHOOTING 44 4 6 Receiver Trouble ...

Страница 46: ...4 TROUBLE SHOOTING 45 4 7 Buzzer Trouble ...

Страница 47: ...4 TROUBLE SHOOTING 46 4 8 MIC Trouble ...

Страница 48: ...4 TROUBLE SHOOTING 47 4 9 Vibrator Trouble ...

Страница 49: ...4 TROUBLE SHOOTING 48 4 10 Indicator LED Trouble ...

Страница 50: ...4 TROUBLE SHOOTING 49 ...

Страница 51: ...4 TROUBLE SHOOTING 50 4 11 Backlight LED Trouble ...

Страница 52: ...4 12 Folder on off Trouble 4 TROUBLE SHOOTING 51 ...

Страница 53: ...4 13 SIM Detect Trouble 4 TROUBLE SHOOTING 52 ...

Страница 54: ...4 14 Earphone Trouble 4 TROUBLE SHOOTING 53 ...

Страница 55: ...4 TROUBLE SHOOTING 54 ...

Страница 56: ...4 TROUBLE SHOOTING 55 4 15 HFK Trouble ...

Страница 57: ...4 TROUBLE SHOOTING 56 ...

Страница 58: ...s taken with other test equipment and leads Lead and connector losses should always be taken into account when performing such RF measurements Testing Receiver Using a suitable high frequency probe measure the RF levels at the relevant points shown in Fig 5 3 and compare your measurements with those shown in the diagram If there are any major difference between the readings taken and those indicat...

Страница 59: ...en with other test equipment and leads Lead and connector losses should always be taken into account when performing such RF measurements Testing Transmitter Using a suitable high frequency probe measure the RF levels at the relevant points shown in Fig 5 4 5 and compare your measurements with those shown in the diagram If there are any major difference between the readings taken and those indicat...

Страница 60: ...Reference Reference U301 RF main chipset X301 TXVCO U302 PLL X302 VCTCXO U303 PAM FL301 FEM U305 Coupler FL302 GSM RF SAW Filter U306 307 AND Gate FL303 DCS RF SAW Filter U308 Inverter FL304 IF SAW Filter U309 LDO SW301 Mobile Switch SW301 U305 U307 U303 FL301 U301 X301 X302 U302 U306 U308 U309 FL304 FL302 FL303 ...

Страница 61: ... RF Components Keypad Side Figure 5 2 RF Components Keypad Side 5 TEST POINT DATA 60 U304 APCIC ...

Страница 62: ...5 TEST POINT DATA 61 Test Point of RX Levels Figure 5 3 Test Point of RX Levels 8 9 1 10 11 2 3 5 13 4 12 7 15 6 14 ...

Страница 63: ...5 TEST POINT DATA 62 Figure 5 4 Receiver RF Levels GSM CH 62 60dBm DCS CH 699 60dBm ...

Страница 64: ...5 TEST POINT DATA 63 Test Point of TX Levels 1 Figure 5 5 Test Point of TX Levels 1 11 9 18 20 8 7 16 4 13 17 1 3 5 14 2 6 15 12 21 ...

Страница 65: ... Test Point of TX Levels 2 Figure 5 6 Test Point of TX Levels 2 5 TEST POINT DATA 64 10 19 ...

Страница 66: ...5 TEST POINT DATA 65 GSM Pwr LvI 5 CH 62 32dBm DCS Pwr LvI 0 CH 699 29dBm Figure 5 7 Transmitter RF Levels ...

Страница 67: ... Control Signal Test Points 1 Figure 5 8 Control Signal Test Points 1 5 TEST POINT DATA 66 VC1 RX IQ RX IQ LDO output SEN SCLK SDATA PLL_PD 13MHz 2 7V VC2 TXPA AGCEN TXEN RX ON1 RX ON2 ...

Страница 68: ...5 TEST POINT DATA 67 Control Signal Test Points 2 Figure 5 9 Control Signal Test Points 2 TXEN TXRAMP ...

Страница 69: ...Figure 5 10 Regulator Output RF2V8 Figure 5 11 VCTCXO Power Supply 2V7_VCTCXO 5 TEST POINT DATA 68 ...

Страница 70: ...5 TEST POINT DATA 69 Figure 5 12 13MHz Clock Figure 5 13 Control Signal of FEM in RX mode GSM DCS both ...

Страница 71: ...Figure 5 14 Control Signal of FEM in GSM TX mode Figure 5 15 Control Signal of FEM in DCS TX mode 5 TEST POINT DATA 70 ...

Страница 72: ...5 TEST POINT DATA 71 Figure 5 16 CLK DATA SEN Figure 5 17 CLK DATA AGCEN ...

Страница 73: ...Figure 5 18 RXON1 RXON2 Figure 5 19 TXEN TARAMP TXPA 5 TEST POINT DATA 72 ...

Страница 74: ...5 TEST POINT DATA 73 Figure 5 20 TX IQ Signal Figure 5 21 RX IQ Signal ...

Страница 75: ...alues B Tx 1 Selecting Channel Select one of GSM or DCS Band and input appropriate channel 2 Selecting APC a Select either Power level or Scaling Factor b Power level Input appropriate value GSM between 5 19 or DCS between 0 15 c Scaling Factor A Ramp Factor appears on the screen You may adjust the shape of the Ramp or directly input the values C Rx 1 Selecting Channel Select one of GSM or DCS Ban...

Страница 76: ...ndows98 ME AutoCal exe GSM phone Agilent 8960 or other equipment 7 3 Menu and settings Edit Ramp Show reference power ramp window Reference ramp is used in APC procedure You can open or save reference ramp data and edit it on notepad Picture 3 Reference ramp window Edit Make bin write Make binary file from measured calibration data and write to the phone The name of binaryfile is cal bin by defaul...

Страница 77: ...tting dialog you can change port number baud rate etc Connection Connect to Ag8960 Connect to Agilent 8960 Connection Disconnect Ag8960 Disconnect Agilent 8960 Option Settings Gpib state Show current primary Gpib state Option Settings MPL Set max Tx power level used in APC procedure Option Settings CL Set cable loss value Option Settings Bin file Set default binary file name Picture 1 Buttons and ...

Страница 78: ...Table 7 7 Setting Select automatic calibration item If you uncheck one item calibration will stop from the unchecked item This is useful when you want to process only one item 7 8 How to do calibration A Connect cable between phone and serial port of PC B Connect Ag8960 equipment and phone C Set correct port and baud rate D Press Connect to phone button so that the state change to SETUP E Set band...

Страница 79: ...ush the battery locker to remove the battery pack 2 Loosen the 4 screws as shown below Figure 8 1 Removing Battery pack and screws 3 Carefully lift up the bottom of Rare Cover first then hold the covers and twist them Figure 8 2 Disassembly of Rear Cover and Front Cover ...

Страница 80: ... Note When reassembling the covers assemble the Antenna hook first then the rest as shown in Fig 8 3 4 Turn the Antenna anti clockwise to remove from the cover 5 Use a sharp awl to push away the antenna bushing Figure 8 4 Removing Antenna and Antenna bushing 1 2 3 ...

Страница 81: ...8 ASSEMBLY INSTRUCTION 80 6 Use a tweezers to remove the Battery Locker Figure 8 5 Removing Battery Locker 1 1 2 3 ...

Страница 82: ...Front Cover Components 1 Lift up the Main PCB carefully and melt the solder connecting the Main PCB and the Flexible PCB Figure 8 6 Removing solder on Main PCB 2 Then remove the locker as shown below Figure 8 7 Removing locker on Main PCB Main PCB ...

Страница 83: ...emoving the Indicator use a small driver to push it down Figure 8 8 Removing Buttons and Indicator 5 Use a small type driver to push away a pin from the hinge 6 Hold the front cover and pull out the left hinge of folder first and then the right one Figure 8 9 Removing Folder 1 2 ...

Страница 84: ... 3 Disassembly of Folder 1 Remove a hinge from the folder 2 Then detach screw caps and screws Figure 8 10 Removing Hinge and screws 3 Disassemble the rest of components as shown below Fiigure 8 11 Disassembly of Folder component ...

Страница 85: ...8 ASSEMBLY INSTRUCTION 84 4 Firstly melt the solder connecting the FPCB and LCD Then remove the PAD and locker in the following sequence Figure 8 11 Detaching LCD from FPCB 1 3 2 ...

Страница 86: ...RAM 9 1 Main Board The LG 510W is made up of two PCBs In lower part of the folder there is a main board And in the upper part of the folder there is a FPCB Below you can see the block diagram of both PCBs Figure 9 1 Main Blockdiagram ...

Страница 87: ...9 2 FPCB Figure 9 2 FPCB Blockdiagram 9 BLOCK DIAGRAM 86 ...

Страница 88: ...9 BLOCK DIAGRAM 87 9 3 RF Figure 9 3 RF Blockdiagram ...

Страница 89: ...9 BLOCK DIAGRAM 88 ...

Страница 90: ... 89 10 CIRCUIT DIAGRAM 10 CIRCUIT DIAGRAM 10 1 BB Circuit ...

Страница 91: ... 90 10 CIRCUIT DIAGRAM 10 2 RF Circuit ...

Страница 92: ... 91 11 PCB LAYOUT 11 PCB LAYOUT ...

Страница 93: ... 92 11 PCB LAYOUT ...

Страница 94: ...12 1 Download Setup Type1 Using Data Kit Download procedure Access flash loader program in PC Select source code you want to download Don t check OWCD in flash loader window If you check OWCD it will be erase cal data Push start button in flash loader window and connect datakit to the phone Condition Remove battery in the phone ...

Страница 95: ...12 DOWNLOAD AND CALIBRATION 94 Figure 12 2 Download Setup Type2 Using JIG ...

Страница 96: ...2 3 Equipment Setup Equipment for Calibration Type Model Brand Wireless Communication Test Set HP 8960 Agilent RS 232 Cable and Test JIG LG RF Cable LG Power Supply HP 66311B Agilent GPIB interface card HP GPIB Agilent Calibration and Final test software LG Test SIM Card PC for Software Installation Pentium II class above 300MHz ...

Страница 97: ...Jig DIP Switch Description Power Supply usually 4 0V DC Adaptor 9 5V 500mA Switch Number Name Description Switch 1 RPWRON In ON state phone is awaked Switch 2 HF_DETECT Turn on for AUDIO TEST Switch 3 Power Supply Power is provided for phone from Power Supply Switch 4 D C power Power is provided for phone from DC adaptor ...

Страница 98: ... is used 1st ON state D Procedure 1 Connect as Fig 10 4 RS232 Serial cable is connected between COM port of PC and MON port of TEST JIG in general 2 POWER ON PC then enter into Windows 98 Remark Windows 2000 system could be feasible 3 Run AUTOCAL exe then AUTOCAL application window will be appeared LED Number Name Description LED 1 POWER Power is provided for Test Jig LED 2 TA Indicate charging st...

Страница 99: ...n 1 1 3 Red light turns on Red Off 1 1 4 Red light turns off B Backlight 1 2 This menu is to test the LCD Backlight and Keypad Backlight Backlight On 1 2 1 LCD Backlight and Keypad Backlight light on at the same time Backlight Off 1 2 2 LCD Backlight and Keypad Backlight light off at the same time Backlight value 1 2 3 This controls brightness of Backlight When entering into the menu the present b...

Страница 100: ... TEMP_LOW_LIMIT G Audio 1 7 This is a menu for setting the control register of Voiceband Baseband Codec chip Although the actual value can be written over it returns to default value after switching off and on the phone VbControl1 1 7 1 VbControl1 bit Register Value Setting VbControl2 1 7 2 VbControl2 bit Register Value Setting VbControl3 1 7 3 VbControl3 bit Register Value Setting VbControl4 1 7 ...

Страница 101: ... for about 1 second then off And red LED is on for about 1 second then off C Backlight 3 3 LCD Backlight and LED Backlight are on for about 1 5 seconds at the same time then off D Buzzer 3 4 This menu is to test the volume of Buzzer It rings in the following sequence Volume1 Volmue2 Volume3 Volume0 mute Volume4 Volume5 E Vibrator 3 5 Vibrator is on for about 1 5 seconds F LCD 3 6 LCD screen resolu...

Страница 102: ...ime to this 00 00 00 13 6 Fact Reset MENU 6 This Factory Reset menu is to format data block in the flash memory and this procedure set up the default value in data block 13 7 S W version MENU 7 This displays software version stored in the phone Attention Fact Reset i e Factory Reset should be only used during the Manufacturing process Servicemen should NOT progress this menu otherwise some of valu...

Страница 103: ...14 REPLACEMENT PARTS LIST 102 14 EXPLODED VIEW 6 4 5 2 1 3 11 12 13 14 16 19 30 31 32 33 34 20 22 23 24 26 27 21 17 18 25 28 29 15 7 8 9 10 ...

Страница 104: ... MCCF0002002 CAP MOBILE SWITCH LG 510W ITACO 1 MCCF0002003 CAP MOBILE SWITCH LG 510W ITAMS 1 16 SAFY0030401 PCB ASSY MAIN 1 17 ADCA0004401 DOME ASSY METAL 1 KEYPAD DIAL LG 510W ITATN 1 18 MKAA0003301 KEYPAD DIAL LG 510W ITACO 1 KEYPAD DIAL LG 510W ITAMS 1 19 MHFD0000401 HINGE FOLDER 1 WINDOW LCD LG 510W ITATN 1 20 MWAC0007901 WINDOW LCD LG 510W ITACO 1 WINDOW LCD LG 510W ITAMS 1 MCCH0002101 CAP SC...

Страница 105: ...LDER LOWER 1 LG G510 Y 3 ACGH00 ACGH0002502 COVER ASSY FOLDER LOWER 1 LG 510W ITACO CO LG 510W ITACO Y 3 ACGH00 ACGH0002503 COVER ASSY FOLDER LOWER 1 LG 510W ITAMS MS LG 510W ITAMS Y 4 MBHY00 MBHY0003501 BUMPER 1 LG G510 DIAMETER 2 4 Y 4 MBHY00 MBHY0003502 BUMPER 1 LG 510W ITACO CO LG 510W ITACO Y 4 MBHY00 MBHY0003503 BUMPER 1 LG 510W ITAMS MS LG 510W ITAMS Y 4 MCJH00 MCJH0002301 COVER FOLDER LOWE...

Страница 106: ... SMT 2603EF RA UNIT Hz 3 6 V 88 dB 9 2 7T SMD Y 4 SBCL00 SBCL0000901 BATTERY CELL LITHIUM 1 NBL621 TZ1 2 00 V 4 0 mAh COIN BACKUP BATTERY Y 4 SJMY00 SJMY0002801 VIBRATOR MOTOR 1 DMJBRK32G 3 0 V 80 mA 12 15 Height 2 7 0 1T Y 4 SUSY00 SUSY0003401 SPEAKER 1 KR 139 32G FPCB 32 ohm 99 dB 13 mm 0 8T Y 4 SVLY00 SVLY0007401 LCD 1 LNYGA9L10F 128 128 128 128GLASS contactingwithonesurface P510SERIESE Y 3 GMZ...

Страница 107: ...4 C315 C327 C329 C332 C334 ECCH0000143 CAP CERAMIC CHIP 9 1 nF 50V K X7R HD 1005 R TP Y 4 C323 C335 C373 ECCH0000155 CAP CERAMIC CHIP 3 10 nF 16V K X7R HD 1005 R TP Y 4 C2 6 C10 15 C74 77 C79 81 ECCH0000163 CAP CERAMIC CHIP 18 47 nF 10V K X5R HD 1005 R TP Y 4 C328 C353 ECCH0000171 CAP CERAMIC CHIP 2 3 3 pF 16V J NP0 TC 1005 R TP Y 4 C343 C378 C405 ECCH0000174 CAP CERAMIC CHIP 3 2 pF 50V C NP0 TC 1...

Страница 108: ... R TP Y 4 R322 R331 R342 R346 ERHY0000216 RES CHIP 4 68 ohm 1 16W J 1005 R TP Y 4 R336 ERHY0000218 RES CHIP 1 82 ohm 1 16W J 1005 R TP Y 4 R8 9 R45 R311 R317 R319 R326 R356 R370 ERHY0000220 RES CHIP 9 100 ohm 1 16W J 1005 R TP Y 4 R323 324 R343 ERHY0000223 RES CHIP 3 150 ohm 1 16W J 1005 R TP Y 4 R333 334 ERHY0000228 RES CHIP 2 270 ohm 1 16W J 1005 R TP Y 4 R7 R35 R41 R54 ERHY0000241 RES CHIP 4 1K...

Страница 109: ...01912 FILTER SAW 1 B4133 1842 5 MHz 3 0 3 0 1 1 SMD LOW LOSS RF FILTER Y 4 FL302 SFSY0009201 FILTER SAW 1 B4121 942 5 MHz 3 0 3 0 1 1 SMD LOW LOSS RF FILTER Y 4 FL304 SFSY0009301 FILTER SAW 1 SAFCJ225MRA0X01R11 225 MHz 3 8 3 8 1 4 SMD IF SAW FILTER Y 4 SPFY00 SPFY0022501 PCB MAIN 1 LG G510 MAIN 1 0 FR 4 0 9 mm MULTI 8 VER 1 0 N 2 SUMY00 SUMY0003501 MICROPHONE 1 OBG 18L42 C33 FPCB 42 dB 6 1 8 Y 1 M...

Страница 110: ...P N MMBD0012501 DECEMBER 2001 SERVICE MANUAL MODEL 510W ...

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