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ADJUSTMENT

1. COMPRESSOR

1) Role

The compressor intakes low temperature and low

pressure gas evaporated from Evaporator of the

Refrigerator, and condenses this gas to high temperature

and high pressure gas, and then plays delivering role to

Condenser.

2) Composition

The Compressor is Composed of Compressor Apparatus

compressing gas, Compressor Motor moving Compressor

Apparatus and Case protecting Compressor Apparatus

and Motor. There are PTC-Starter, and Over Load

Protector (OLP) in the Compressor outside. On the other

hand, because the Compressor consists of 1/1000mm

processing precision components and is sealed after

production in absence of dust or humidity, deal and repair

with care.

3) Note for Usage

(1) Be careful not to allow over-voltage and over current.
(2) No Strike 

If applying forcible power or strike (dropping or

careless dealing), poor operation and noise may occur

(3) Use proper electric components appropriate to the

Compressor.

(4) Note to Keep Compressor.

If Compressor gets wet in the rain and rust in the pin of

Hermetic Terminal, the result may be poor operation

and poor contact may cause.

(5) Be careful that dust, humidity, and flux welding don't

inflow in the Compressor inside in replacing the

Compressor. Dust, humidity, and flux due to welding

which inflows to Cylinder may cause lockage and

noise.

2. PTC-STARTER

1) Composition of PTC-Starter

(1) PTC (Positive Temperature Coefficient) is a no-contact

semiconductor starting device which uses ceramic

material and this material consists of BaTiO3.

(2) The higher the temperature is, the higher becomes the

resistance value. These features are used as starting

device for the Motor.

2) Role of PTC-Starter

(1) PTC is attached to Hermetic Compressor used for

Refrigerator, Show Case and starts Motor.

(2) Compressor for household refrigerator applies to

single-phase induction Motor.

For normal operation of the single-phase induction motor, in

the starting operation flows in both main coil and sub-coil.

After the starting is over, the current in subcoil is cut off. The

proper features of PTC play all the above roles. So, PTC is

used as a motor starting device.

3) PTC-Applied Circuit Diagram

According to Starting Method for the Motor

4) Motor Restarting and PTC Cooling

(1) For restarting after power off during normal

Compressor Motor operation, plug the power cord

after 5 min. for pressure balance of Refrigerating Cycle

and PTC cooling.

(2) During normal operation of the Compressor Motor,

PTC elements generate heat continuously. Therefore,

if PTC isn't cooled for a while after the power has been

shut off, Motor can't operate again.

5) Relation of PTC-Starter and OLP

(1) If the power is off during operation of Compressor and the

power is on before the PTC is cooled, (instant shut- off within

2 min. or reconnect a power plug due to misconnecting), the

PTC isn't cooled and a resistance value grows. As a result,

current can't flow to the sub- coil and the Motor can't operate

and the OLP operates by flowing over current in only in the

main-coil.

(2) While the OLP repeats on and off operation about 3-5 times,

PTC is cooled and Compressor Motor performs normal

operation.

If OLP doesn't operate when PTC is not cooled,

Compressor Motor is worn away and causes circuitshort and

fire. Therefore, use a properly fixed OLP without fail.

6) Note to Use PTC-Starter

(1) Be careful not to allow over-voltage and over-current.

(2) No Strike

Don't apply a forcible power or strike.

(3) Keep apart from any liquid.

If liquid such as oil or water away enter the PTC,

PTC materials it may break due to insulation

breakdown of the material itself.

(4) Don't change PTC at your convenience.

Don't disassemble PTC and mold. If the exterior to the

PTC-starter is damaged, resistance value is altered

and it may cause poor starting of the compressor

motor may cause.

(5) Use a properly fixed PTC.

Figure 19

GN/YL

BN

Optional

P.T.CSTARTER Compressor

BL

OVERLOAD  PROTECTOR

C

C

S

M

t

Содержание GCS165SV

Страница 1: ...CHEST FREEZER SERVICE MANUAL CAUTION BEFORE SERVICING THE UNIT READ THE SAFETY PRECAUTIONS IN THIS MANUAL COLOR PCM Super White MODEL GCS165SV http biz lgservice com ...

Страница 2: ...ent applying parts unplug prior to servicing 3 If testing with power on wear rubber gloves to prevent electric shock 4 Be sure to check regular current voltage and capacity 5 Don t touch metal products in a cold freezer compartment with wet hands It may cause frostbite or other injury 6 Prevent water flowing to electric elements in mechanical parts 7 When tilting the set remove any materials on th...

Страница 3: ...linder and must add 165 grams to the group this amount will be reached when R134a has dropped to 585 grams remembering that the indicator shows a lower limit of meniscus Do this after choosing the scale corresponding to the gas pressure different scales reported as the same gas pressure indicated by the pressure gauge on the top of the column To make R134a flow into the system open the valve place...

Страница 4: ...ing TEMPERATURE CONTROL Knob Dial DEFROSTING SYSTEM Heater Defrost Heat preservation Cyclopentane REFRIGERANT R134a 90 g ITEMS SPECIFICATIONS Capillary Drier 1 EA LOCK ASSEMBLY 1 EA Manual owners 1EA Card warranty 1EA Key 2EA Cover Glass Manual assembly owners 1EA COMPRESSOR PTC Starting Type EVAPORATOR Fin Tube Type CONDENSER Ref No GCS165SV SPECIFICATIONS ...

Страница 5: ...ponent hold the fixture on the upper part of the temperature control panel to push the temperature control component outwards the case from the compressor cabinet hold and lift upwards the top of the temperature control panel to remove the temperature control component from the case after pushing 2 Removal of the temperature control knob pull the temperature control knob from the temperature contr...

Страница 6: ...mal operation of the single phase induction motor in the starting operation flows in both main coil and sub coil After the starting is over the current in subcoil is cut off The proper features of PTC play all the above roles So PTC is used as a motor starting device 3 PTC Applied Circuit Diagram According to Starting Method for the Motor 4 Motor Restarting and PTC Cooling 1 For restarting after p...

Страница 7: ...sed for the Refrigerator and Show Case and prevents the Motor Coil from being started in the Compressor 2 Do not turn the Adjust Screw of the OLP in any way for normal operation of the OLP Composition and connection Diagram of OLP CONTACTING POINT COVER BIMETAL CONTACTING POINT HEATER TERMINALS ADJUST SCREW HEATER BIMETAL Figure 20 CIRCUIT DIAGRAM CIRCUIT DIAGRAM BN BROWN BL BLUE RD RED BK BLACK G...

Страница 8: ...use a regular Trans Replace Compressor OLP works within 30 sec in forcible OLP operation by turning instant power on and off Components start in the voltage of Rating Voltage Applied voltage isn t in the range of Rating Voltage Check the resistance among M C S C and M S in Motor Compressor Check the resistance of two terminals in PTC Starter Check if applying a regular OLP Measure minimum starting...

Страница 9: ...dge Figure 21 Separate the Relay Assy from the Compressor and check the resistance value between two terminals of OLP with a Tester Observation value is 220V 50Hz 22Ω 30 115V 60Hz 6 8Ω 30 240V 50Hz 33Ω 30 127 220V 60Hz 22Ω 30 The resistance value is 0 or serveral hundreds Ω The value is Check another electric components Replace Relay Assy Check another electric components Replace Relay Assy 2 2 e ...

Страница 10: ... of motor Compressor Replace the compressor Replace each component Raise the voltage Replace each component Cause Check if current flows to starting devices Check current flowing in sub coil of Compressor Check capacity of OLP The items described above are normal Much frost are sticked to the EVAPORATOR Shorted Replace the Heater Sheath Replace each component Check current flowing of the following...

Страница 11: ...culation of cool air Take some food out Over temperat ure in the case Refrigerating fluid leaking Repair in a maintenance point machine set operating continuously Over high ambient temperature and too low temperature of the temperature controller Inspect whether the knob is put on Positions 2 4 or forced cooling Adjust the knob to Positions 2 4 Temperature in the case reached Temperature controlle...

Страница 12: ...LODED VIEW 200A 200B 205B 205A 205A 315A 314A 208B 208B 310B 310B 310B 310B 315B 207A 207B 207C 207D 212A 213A 213B 213C 214A 307A 306B 309A 310A 308A 300A 306D 300B 303A 216A 216B 201A 201B 301B 303D 311C ...

Страница 13: ......

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