NOTE:
Diode tests are conducted with the board disconnected.
SMPS Test
– Unplug P813 to Main board.
Use two (100W) light bulbs in series
between Vs and Gnd to place a load on the
SMPS. Apply AC, all voltages should run.
If all supplies do not run when A/C is
applied, disconnect P811 to isolate the
excessive load. See “Auto Gen” on the
Control board to perform a Panel Test.
To Speakers
All Pins 8.39V
Diode: (Open)
* If the complaint is no video and shorting
the points (AutoGen) causes video to appear
suspect the Main board or LVDS cable.
Note: LVDS Cable must be removed for Auto
Gen to work.
With the unit on, if D101 is not on, check 5V supply.
If present replace the Control Board. If missing, check
FS201 and see (To Test Power Supply)
Control board test :
Disconnect all connectors.
Jump STBY 5V from SMPS P813 Pin 13.
Apply AC and turn on the Set. Observe Control board
LED, if it’s on, most likely Control board is OK.
42PJ350 (42T1 Panel) CIRCUIT INTERCONNECT DIAGRAM
42PJ350 (42T1 Panel) CIRCUIT INTERCONNECT DIAGRAM
LVDS
Note: IC121 (3.3V Regulator)
routed to all X Boards
Pin 1-3 (18V)
a
Note: The RL_On command turns on the 5V,17V and AC_DET.
b
Note: The M5-On command turns on M5V, Va and Vs.
c
Note: The Error Det line is not used in this model.
d
Note: If the AC Det line is Missing, the TV will turn off in ten
seconds.
e
Note: Pin 18 is grounded on the Main. If opened by pulling
P813, the power supply will turn on automatically.
Pin 4-7 (M5V)
*If AC-Det is missing, as a work around
test, Jump the STBY-5V to the AC-Det
line. If the set works normally, then the
SMPS is defective. If the Main board is the
problem, perform the normal Panel Test to
confirm the Main is the only problem.
FPC
128 Pins on top of the Y-
Drive PWB. TPs are found
on the bottom of the PWB
Y-DRIVE BOARD
p/n: EBR63633601
To Check for Y-SUS Drive Waveform
With the Y-Drive boards Disconnected
Use the Left leg of C213 or screw location M213.
Should be close to 422vpp.
Step 1: RL_On command turns on the
17V for Audio P813 pins 1 and 2. Also
AC-Det (16) turns on. If Missing, the
set will not turn on. RL_On also turns
on the Error Det (8) from SMPS but it is
not used by the Main.
Step 2: M5 On command Turns on 5V
to the Main (P813 pins 5~7) also the
M5V, then Va, then Vs.
Ribbon Cable
Y-SUS and Y Drive Signals
P101
PANEL TEST:
Remove LVDS Cable.
Short across Auto Gen
TPs to generate a test
pattern.
Ft Key Pad
Ft IR
P100
P101
* Note: This voltage will vary in
accordance with Panel Label
Measure with a Scope
Measuring Voltage on Pin 1 with DVM turns the TV on. If TV is on, Input Menu pops up.
P101 Connector "Ft. IR" to "Front Key"
Pin STBY Run Diode Check
Stand-By
Waveform No
Run
Waveform No.
1
0.07
0.16
2.4V
No 12
No 0
2
0.07
0.16
2.4V
No 13
No 1
3
0.07
0.16
2.4V
No 14
No 2
4
0.07
0.16
2.4V
No 15
No 3
5
0.07
0.16
2.4V
No 16
No 4
6
0.07
0.16
2.4V
No 17
No 5
7
0.07
0.16
2.4V
No 18
No 6
8
0.07
0.16
2.4V
No 19
No 7
Pin
Label
STBY
Run No
Load Diode
1~2
17V
0V
16.8V
16.79V
Open
3~4
Gnd
Gnd
Gnd
Gnd
Gnd
5~7
5V
0.47V
5.24V
5.25V
1.29V
8
Error_Det 2.88V
4.93V
4.91V
2.96V
9~12
Gnd
Gnd
Gnd
Gnd
Gnd
13~14 STBY_5V 3.49V
5.23V
5.25V
2.43V
15
RL_ON
0V
2.43V
0.0V
Open
16
AC Det
0V
4.45V
4.93V
2.95V
17
M_ON
0V
3.27V
0.0V
Open
18
Auto_Gnd Gnd
Gnd
4.84V
2.34V
P813 "SMPS" to P301 "Main"
P211 "Y-SUS" Odd Pins to "Y-Drive" P106
Red Lead on FG
Pin
Label
Run Diode Check Diode Check
1
SUS_DN (FG)
FG
FG
FG
2
SUS_DN (FG)
FG
FG
FG
3
OC2
2.63V
1.46V
0.68V
4
OC2
2.63V
1.45V
0.68V
5
DATA
0V
1.36V
0.53V
6
DATA
0V
1.36V
0.55V
7
OC1
2.2V
1.45V
0.68V
8
OC1
2.2V
1.45V
0.68V
9
STB
2.8V
1.36V
0.53V
10
STB
2.8V
1.36V
0.66V
11
CLK
0.86V
1.36V
0.53V
12
CLK
0.86V
1.36V
0.53V
13
SUS_DN (FG)
FG
FG
FG
14
SUS_DN (FG)
FG
FG
FG
15
FG5V
4.9V
1.97V
0.59V
16
FG5V
4.9V
1.96V
0.56V
17
SUS_DN (FG)
FG
FG
FG
"Control" P102P1 to "Z-SUS Board"
Pin
Label
Run Diode
Check
1
Gnd
Gnd
Gnd
2
Y-OE
0.0V
Open
3
Dummy-1
1.9V
Open
4
CTL_OE
0.0V
Open
5
ER_UP
0.1V
Open
6
ZSUS_DN
0.86V
Open
7
ZSUS_UP
0.15V
Gnd
8
Gnd
Gnd
1.47V
9
(+5V)
5V
1.47V
10
(+5V)
5V
Gnd
11
(+15V)
18.24V
Open
12
(+15V)
18.24V
Open
P1
Connect Scope between Waveform TP J43 on Z-SUS and Gnd
WARNING:
Remove the Y-DRIVE
Board completely if P211
or P106 is removed.
50V
200uS
50VAC rms “White”
46VAC rms “Black”
242V p/p
*Vzb
110V
* Note: This voltage will
vary in accordance with
Panel Label
IC201
P163
IC171
P121
P161
P162
X103
Auto Gen
D101
LED
IC121
TCP/Cntl 3.3V Reg
(1) Gnd
(2) 3.3V
(3) 5V
P102
VS_DA
IC103
IC121
3.3V TP
25Mhz
IC171
(1) Gnd
(2) 1.2V
(3) 3.3V
P232
3.3V in
on Pins
9, 10, 11
P233
X-Board Left
p/n: EBR63628801
P201
P202
P203
P204
P205
P206
P232
P211
Pin
Run Diode
Check
1,2
GND
3
GND
nc
nc
4,5
Open
VA
Pin
Run Diode
Check
1,2
GND
3
GND
nc
nc
4,5
Open
VA
TCP IC Diagram
P301
P302
P303
P304
P305
P306
X-Board Right
p/n: EBR63628701
P311
P331
Pin
Run Diode
Check
1,2
GND
3
GND
nc
nc
4,5
Open
VA
P331
3.3V in
on Pins
42, 43, 44
Red
Lead on TCP VA Open
Black Lead on TCP VA 0.59V
Red
Lead on TCP 3.3V Open
Black Lead on TCP 3.3V 1.08V
Red
Lead on TCP VA Open
Black Lead on TCP VA 0.52V
TCP TEST REMOVED
TCP INSTALLED
Red
Lead on TCP 3.3V 0.6V
Black Lead on TCP 3.3V 0.39V
TCP TESTING
P100 "IR Board" to "Main" P704
Pin
Label
STBY Run Diode
Check
1
IR
3.43V 4.9V
Open
2
Gnd
Gnd
Gnd
Gnd
3
Key_CTL_0 3.29V 3.29V
2.52V
4
Key_CTL_1 3.29V 3.29V
2.52V
5
LED_RED
2.72V
0V
3.13V
6
Gnd
Gnd
Gnd
Gnd
7
EYE_SCL
0V
3.29V
2.22V
8
EYE_SDA
0.23V 3.29V
2.21V
9
Gnd
Gnd
Gnd
Gnd
10
3.3VST
3.29V 3.29V
2.17V
11
3.3V_MST
0V
3.29V
2.25V
12 LED_BLUE
0V
*0V
Open
* Note: This voltage will rise to
3.37V at turn ON then drop to 0V
P1 "Z SUS Board" to "Control" P102
-
2.82V
0.86V
ZSUS_DN
6
2.82V
0.1V
ER_UP
5
Gnd
0.0V
CTL_OE
4
2.82V
1.9V
Dummy-1
3
Open
0.0V
Y-OE
2
Gnd
Gnd
Gnd
1
1
-
1.9V
18.24V
(+15V)
12
1.9V
18.24V
(+15V)
11
Open
5V
(+5V)
10
Open
5V
(+5V)
9
Gnd
Gnd
Gnd
8
2.82V
0.15V
ZSUS_UP
7
Diode Check
Run
Diode Check
Run
Label
Pin
Label
Pin
P206 "Y-SUS" to "Z-SUS" P2
Pin
Label
Run Diode
Check
1~2
+Vs
*205V
Open
3
n/c
n/c
n/c
4~7 ER_COM *133V
Open
8
n/c
n/c
n/c
9~12
Gnd
Gnd
Gnd
* Note: This voltage will vary in accordance with Panel Label
P101 "Y-SUS" to P101 "Control"
Pin
Label
Run Diode Check
2
+15V
18.24V
1.14V
4
+5V
5V
1.11V
6
+5V
5V
1.11V
8
Gnd
Gnd
Gnd
10
Gnd
Gnd
Gnd
12 Dummy_2
2.14V
2.80V
14
OC2
1.85V
2.81V
16
DATA
0V
2.81V
18
BLK
1.4V
2.81V
20
STB
1.5V
2.81V
22
CLK
0.59V
2.81V
24 Dummy_3
1.97V
2.81V
26 Dummy_4
1.23V
3.19V
28
CTL_OE
0.23V
3.18V
30
Gnd
Gnd
Gnd
Pin
Label
Run Diode Check
1
+15V
18.24V
1.14V
3
+15V
18.24V
1.14V
5
+5V
5V
1.11V
7
+5V
5V
1.11V
9
Gnd
Gnd
Gnd
11
Gnd
Gnd
Gnd
13
Y-OE
0.02V
1.81V
15
ER_DN
1.05V
2.81V
17
ER_UP
0.26V
2.81V
19
SET_UP 0.24V
2.81V
21 Dummy_5 1.05V
3.19V
23
SUS_DN 2.75V
2.81V
25 Dummy_1 1.04V
2.81V
27
SUS_UP 0.05V
2.81V
29
SET_DN 2.10V
2.81V
100V
2mSec
540V p/p
Connect Scope between Waveform TP on Y-Drive and Gnd
0V
Waveform TP on the Y-Drive Board
100V
100uS
69VAC rms “White”
72VAC rms “Black”
540V p/p
A
B
155Vpp ± 5V
(A) VR601
Set-up
(B) VR401
Set-Dn
170uSec ± 5uSec
Control Board
p/n: EBR63632301
Z-Bias
Waveform
J43
VZB TP
R151
VR1
VZB
Z-SUS BOARD
p/n: EBR63038801
P4
P3
P2
Q201
Q202
Q203
Q205
Q206
Q202
D101
D103
Q102
Q4
Q3
Q2
J43
VR1
P2
P1
NOTE:
Grayed components are on the back of the PWB.
IC101
IC102
IC103
IC104
IC105
IC106
IC107
IC108
P106
Y Drive
TP
P201
P202
P203
P204
P205
P206
From M5V
T502 Driver IC509
18V – D506
*FG 5V – D509 or C520
*FG 15V – D508 or C519
From VS
T501 Driver IC501
-VY – D502
VSC – D503 to Q501
205.0V
0
D904
56.8V
1.3V
*D102
62.7V
57.0V
*D301
62.9V
56.2V
*D302
62.6V
56.2V
*D306
389.9V
160.6V
*D309
389.9V
160.6V
*D308
467.0V
160.6V
*D305
22.58V
14.06V
*D303
21.8V
13.81V
*D609
15.6V
12.26V
*D307
195.0V
.23V
*D807
6.16V
0
*D802
192.0V
0
*D801
390.0V
2.6V
*D601
Run
STBY
Loc
SMPS Diode Voltages
* Note: Voltages taken
from HOT GND.
P811 "SMPS" to P201 "Y-SUS
2.12V
5.25V
0V
M5V
10
2.12V
5.25V
0V
M5V
9
Gnd
Gnd
Gnd
Gnd
8
Open
*60V
0V
Va
7
Open
*60V
0V
Va
6
Gnd
Gnd
Gnd
Gnd
5
Gnd
Gnd
Gnd
Gnd
4
n/c
n/c
n/c
n/c
3
Open
*206V
0V
Vs
2
Open
*206V
0V
Vs
1
Diode Check
Run
STBY
Label
Pin
* Note: This voltage will vary by Panel label
P8
11
CN701
n/c
SC101
AC In
POWER SUPPLY
p/n: EAY60912401
At Power Off
3sec 1
st
Relay click
4sec 2
nd
Relay click
F101
10A 250V
F302 2.5A
250V
F801
4A 250V
VS ADJ
VA ADJ
Q603
Q601
Q602
D101
IC301
Q802
Q801
Q356
D352
Q351
Q355
Q501
Q504
Q901
Q902
P813
D904
D801
D807
D802
D609
D307
D303
D305
D308
D309
D306
D302
D301
D102
D601
RL101
RL103
160V STBY
389V Run
2.6V STBY
390V Run
IC701
Q352 (Run 5v)
Q351
(STBY 5V)
VS
VA
M5V
17V
NOTE: Grayed components
are on the back of the PWB.
L691
L602
FS202
125V
4A (VS)
P206
*NOTE: J393 must be grounded when
testing these with only M5V supplied to
the PWB.
T301
Z Sub BOARD
p/n: EBR63634601
FS201
0.65V with all
connectors connected,
1.11V with all connectors
removed.
FS203
Open with all
connectors connected.
FS203
125V
10A (VA)
P201
T501
P101
P211
P209
Q11
J461
VSC
Y-SUS BOARD
p/n: EBR63038301
VR401
Set-Dn
FG
-Vy
TP
VR501
VSC
FG
L15V
Meters 18V
J11
OE TP
15V FG
J18
-VY
Q12
Q13
Q15
Q16
Q21
Q22
D33
D21
Q33
D31
Q31
Q41
IC103
IC102
IC501
IC502
IC510
IC303
IC202
IC201
IC509
D506
IC301
D503
IC702
IC601
IC701
T502
VR502
D513
D716
IC401
VR401
VR501
VR601
Q501
Q503
SCAN TP
IC703
FS201
125V
4A (M5V)
VR502
-Vy
VR601
Set-UP
D713
D712
D502
D509
D508
FS201 M5V
FS203 VA
FS202 VS
VSC
TP
M213
M214
M215
M216
M217
C213
J393
C520
C519
FG 15V
FG 5V
P209 Y-SUS
Diode Check
Pin
Run
1,2
VA
3
Open
nc
nc
4,5
Gnd
Gnd
IC503
P704
P802
MAIN BOARD
p/n: EBT60953602
P703
P301
IC402
X402
IC1
Mstar
Micro/
Video
C2
C1
A
X1
D1
D2
A2
A1
C
C
IC202
IC401
TUNER
IC308
X401
E B
C
E B
C
Q402 Q404
Q401 Q403
E
B
C
E
B
C
31.875Mhz
25Mhz
IC801
To SMPS
To Ft IR
To SPK
L313
C
A2
A1
D504
D501
12Mhz
L803
L804
D505
C A2
A1
C A2
A1
IC201
1
2
3
1
2
3
E
B
C
IC504
IC306
IC307
Q504
IC701
IC501
IC304
1
2
3
S
G
D
Q303
E
B
C
Q304
IC203
1
2
3
IC301
IC602
E
B
C
Q503
IC502
E
B
C
Q501
IC703
1
2
3
IC303
D502
C
A2
A1
E
B
C
Q301
2
1
3
IC302
S
G
D
Q302
E
B
C
Q703
E
B
C
Q702
R- R+ L- L+
NOTE: Grayed components
are on the back of the PWB.
P206 "Y-SUS" to "Z-SUS" P2
Pin
Label
Run Diode
Check
1~2
+Vs
*205V
Open
3
n/c
n/c
n/c
4~7 ER_COM *133V
Open
6
n/c
n/c
n/c
9~12
Gnd
Gnd
Gnd