LFA TDP 6s Скачать руководство пользователя страница 44

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Common Tablet Issues

Symptom

Possible Cause

Possible Solution

Double tablets

Previous tablet did not eject correctly.

Remove the double tablet manually
from the Die bore.

Excess granular materials were
placed in the Die, which prevented
the ejection of the existing tablet.

Clean the Tooling to remove any
excess granular materials and make
sure that it is clean and completely
dry.

Cracked or broken tablets

There are problems with the
formulation of the granules and
ingredients.

If the machine is able to make tablets
with LFA's Firmapress

, then the

problem is your mix. Adjust your
formulation. If still an issue, contact
LFA for support.

The Boot is not feeding enough
material to be pressed in tablet form.

There is excess pressure.

Please read our article on Capping
at https://www.lfatabletpresses.com/
articles/tablet-capping

Shattered tablets

The Boot Timing Bar and the Boot are
not adjusted properly.

Adjust the Boot Timing Bar by
loosening/tightening its bolt and
moving it.

Air is becoming trapped in the tablet
during compression.

Please read our article on Capping
at https://www.lfatabletpresses.com/
articles/tablet-capping

Inconsistent Tablet Weight

The Lower Drift Pin Assembly Locking
Bar is loose.

Check that the Lower Drift Pin
Assembly Locking Bar is secured to
the Lower Drift Pin Assembly and the
Lower Drift Pin Assembly Cogs.

Not enough pressure is being
exerted.

Move down the Pressure Adjustment
to lower the Upper Drift Pin Assembly
and increase the punch pressure.

There are flowing issues with the mix.

If the machine is able to make tablets
with LFA's Firmapress

, then the

problem is your mix. Adjust your
formulation. If still an issue, contact
LFA for support.

Soft tablets

There is too little punch pressure.

Move down the Pressure Adjustment
to lower the Upper Drift Pin Assembly
and increase the punch pressure.

There are flowing issues with the mix.

If the machine is able to make tablets
with LFA's Firmapress

, then the

problem is your mix. Adjust your
formulation. If still an issue, contact
LFA for support.

Uneven tablets

The Tooling is worn out.

Check the ingredients of your formula
before you replace the Die, Upper
Punch, and Lower Punch.

Содержание TDP 6s

Страница 1: ...We don t just sell machines we provide service TDP 6s Tablet Press User Manual...

Страница 2: ...any retrieval system of any nature without prior permission except for fair dealing under the Copyright Designs and Patents Act 1988 or in accordance with the terms of license issued by the Copyright...

Страница 3: ...ting the TDP 6s abide by these actions Avoid wearing loose jewelry to prevent machine entanglement Contain long hair to prevent machine entanglement Wear safety goggles Wear disposable latex rubber gl...

Страница 4: ...nformation READ THIS BEFORE OPERATING MACHINE In the case of an emergency during manual operation immediately stop turning the Hand Wheel and remove yourself from the TDP 6s In the case of an emergenc...

Страница 5: ...lled and therefore have determined that the end user must install the machine in a way that is appropriate and safe for its use Once the machine has been installed it is critical that you conduct a sa...

Страница 6: ...for the Machine 10 Assembly 13 Mounting the TDP 6s 14 Manual and Electrical Controls 16 Settings and Adjustment 19 Maintenance 25 General Maintenance Prescriptions 25 Lubrication 25 Dismantling for Re...

Страница 7: ...7 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18...

Страница 8: ...Cam AFC0038 6 Boot Timing Bar AFC0018 7 Boot AEC0036 8 Boot Bolt and Spring AEC0051 9 Electric Motor AFC0042 10 Lower Drift Pin Assembly AEC0011 11 Lower Drift Pin Assembly Locking Bar AEC0013 12 Base...

Страница 9: ...6 mm thick Useful for work in the field and on location the TDP 6s is popular with a range of industries such as hospitals research facilities and laboratories in the pharmaceutical food and chemical...

Страница 10: ...u and assist with your understanding of the machine Or if you prefer LFA can provide training via phone for all customers who call the office To set up a training call or email your local LFA office U...

Страница 11: ...to cover machine Safety goggles Disposable latex rubber gloves Hairnet and or beard net food grade products only Sterile shoe covers food grade products only The Appropriate Workstation for the Machin...

Страница 12: ...12 The shipping crate will contain the following 1 The assembled TDP 6s 2 The Tooling already installed...

Страница 13: ...he top of the shipping container from its base which is bolted to the TDP 6s 3 Remove the plastic wrapping 3 1 Note Save the wrapping for future transport and or storage 4 Remove the bolts from the sh...

Страница 14: ...14 Assembly The TDP 6s comes fully assembled...

Страница 15: ...one operating the engine hoist and one stabilizing the machine in removing the machine from the shipping container and placing it in the workspace Transporting the TDP 6s Tools and Materials Needed En...

Страница 16: ...ough the mat and into the workspace surface Anti Vibration Pads Anti vibration pads underneath the TDP 6s s base not only absorb noises and vibrations but also reduce the machine s movement Similar to...

Страница 17: ...cam track s direction The Top Cam Drive Shaft guides the punches movement The Hopper holds the dry materials that will be compressed The Boot moves the materials from the Hopper to the Tooling and eje...

Страница 18: ...V Belts initiate the movement of the Cam Drive Cog which moves the Top Cam Drive Shaft to withdraw the Upper Punch from the Die and pushes up the Lower Punch Compressing the Powder After the powder is...

Страница 19: ...ber gloves and appropriate food grade attire if applicable during this process 1 Pour the dry materials into the Hopper 1 1 Note Ensure that the TDP 6s is unplugged from the electrical outlet 2 Loosen...

Страница 20: ...in its highest position should be flush with the Die If the Lower Punch is above or below the Die s face it will affect how smoothly the tablet is ejected Adjusting the ejection height will help with...

Страница 21: ...ejection height turn clockwise To lower ejection height turn counterclockwise 7 Secure the bolt in the Lower Drift Pin Assembly Locking Bar with an Allen key 7 1 Note Ensure that the Lower Drift Pin A...

Страница 22: ...er Disposable latex rubber gloves for food grade products and to protect hands from grease Hairnet and or beard net food grade products only Sterile shoe covers food grade products only Instructions N...

Страница 23: ...e the tablet weight turn counterclockwise To decrease the tablet weight turn clockwise 5 Replace the bar in the Lower Drift Pin Assembly Locking Bar with an Allen key 5 1 Note Ensure that the Lower Dr...

Страница 24: ...to adjust the tdp 6 or 7 punch pressure Tools and Materials Needed Disposable latex rubber gloves for food grade products and to protect hands from grease Hairnet and or beard net food grade products...

Страница 25: ...and decrease the punch pressure 3 2 Note If there is no more room for adjustment but there still needs to be increased pressure remove the adjustment knob by fully turning it counterclockwise and ins...

Страница 26: ...not used for more than a week place the Tooling in an air tight container and cover in lubricant Lubrication Regularly greasing your machine is vital to prolonging its operational life Parts that are...

Страница 27: ...Be sure to lubricate the Boot Timing Cam Runner 2 Lubricate the Top Cam Drive Shaft s Grease Nipples with the grease gun 2 1 Note Rotate the Hand Wheel during this to ensure grease gets in 3 Lubricate...

Страница 28: ...y 5000 tablets b after a deep clean or c when the press has not been used for an extended period of time NLGI Grade 2 Boot Timing Cam Cam track and top of Boot Timing Bar Apply a after every 5000 tabl...

Страница 29: ...maximum pressure Dismantling for Repair and Replacement Eventually due to wear and tear some parts of the TDP 6s will need to be removed for repair and replacement To prevent any delays in your tablet...

Страница 30: ...Lower Punch and or Die you currently have is damaged it is necessary to change the Tooling To buy new Tooling from LFA simply go to https www lfatabletpresses com products tablet press tooling To watc...

Страница 31: ...Bolt and Spring underneath the Boot 3 Loosen the Boot s set screw with an Allen key 5 Take off the Boot carefully and remove any powder still inside it 6 Loosen the two bolts underneath the Base Plate...

Страница 32: ...place with another 22 mm wrench 9 Remove the Upper Punch by hand 9 1 Note If you cannot remove by hand carefully use grippers or pliers 10 Remove the Base Plate with the Die still inside it 11 Remove...

Страница 33: ...wer Punch into the Lower Drift Pin Assembly 16 Reinsert the bolt that locks the Lower Punch with an Allen key 16 1 Note Make sure that the Lower Punch s keyed section is facing forward Note To help en...

Страница 34: ...r Drift Pin Assembly with a wrench 17 Place the Base Plate onto the TDP 6s Base 18 Insert the new Die into the middle of the Base Plate 19 Reinsert the set screw that locks the Die with an Allen key 1...

Страница 35: ...ase Plate 25 Insert the Boot Timing Bar s end in the Boot 26 Resecure the Boot Bolt and Spring underneath the Boot with an Allen key 27 Tighten the Boot s set screw with an Allen key 28 Reattach the E...

Страница 36: ...hands from grease Hairnet and or beard net food grade products only Sterile shoe covers food grade products only WARNING To prevent any potential personal injury ALWAYS unplug the TDP 6s from the ele...

Страница 37: ...ve the Boot Timing Bar from the Base Plate Replace the Boot Timing Bar 7 Place the Boot Timing Cam Runner on the new Boot Timing Bar 8 Insert the new Boot Timing Bar with the runner into the side of t...

Страница 38: ...x rubber gloves for food grade products and to protect hands from grease Hairnet and or beard net food grade products only Sterile shoe covers food grade products only WARNING To prevent any potential...

Страница 39: ...late 7 Insert the Boot Timing Bar s end in the new Boot 8 Resecure the Boot Bolt and Spring underneath the new Boot with an Allen key 9 Tighten the new Boot s set screw with an Allen key 10 Reattach t...

Страница 40: ...t and requires a replacement Remove the V Belts 1 Adjust the nuts on the Motor Support Arm with a 19 mm wrench to loosen the V Belts 1 1 Note The closer the Motor Mounting Plate is to the TDP 6s the l...

Страница 41: ...Motor Support Arm to tighten the V Belts 4 1 Note The further away the Motor Mounting Plate is from the TDP 6s the tighter the V Belts slack will be The correct tension for new V Belts is N 138 71 5...

Страница 42: ...loosening its bolts readjust the Base Plate until it is correctly aligned After that tighten the bolts back The Upper Drift Pin Assembly is slightly off Loosen the Base Plate bolts and rotate the mac...

Страница 43: ...erly during filling Check that there is not a buildup of powder between the Lower Punch and the Die Then check that the Lower Drift Pin Assembly has enough clearance to drop through the hole in the ba...

Страница 44: ...Air is becoming trapped in the tablet during compression Please read our article on Capping at https www lfatabletpresses com articles tablet capping Inconsistent Tablet Weight The Lower Drift Pin Ass...

Страница 45: ...s for food grade products and to protect hands from grease Hairnet and or beard net food grade products only Sterile shoe covers food grade products only WARNING To prevent any potential personal inju...

Страница 46: ...se Plate 7 Insert the Boot Timing Bar s end in the new Boot 8 Resecure the Boot Bolt and Spring underneath the new Boot 9 Tighten the Boot s set screw with an Allen key 10 Reattach the Ejection Tray w...

Страница 47: ...d screwdriver Grippers or pliers if parts are difficult to remove Hammer if Die is difficult to remove Disposable latex rubber gloves Bagless vacuum 3 clean cloths Potable water Bowl of warm soapy wat...

Страница 48: ...ot s set screw with an Allen key 5 Remove the Boot Bolt and Spring underneath the Boot 6 Take off the Boot carefully and remove any powder still inside it 7 Loosen the bolts underneath the Base Plate...

Страница 49: ...in place with another wrench 10 Remove the Upper Punch by hand 10 1 Note If you cannot remove by hand carefully use grippers or pliers 11 Remove the Base Plate with the Die still inside it 12 Remove t...

Страница 50: ...of warm soapy water 20 1 Note To ensure that all dirt and debris are removed wash one part at a time 21 Take a clean cloth and carefully wash the part thoroughly 21 1 Note Use the toothbrush for diff...

Страница 51: ...lean in machine Clean in machine Clean in machine Clean in machine Clean in machine Clean in machine Clean in machine Clean in machine Lower Drift Pin Assembly Remove from machine Remove from machine...

Страница 52: ...de products and to protect hands from lubricant Hairnet and or beard net food grade products only Sterile shoe covers food grade products only Instructions Note Wear latex rubber gloves and appropriat...

Страница 53: ...TDP 6s with the plastic wrapping 4 1 Note You can use the plastic wrapping that came with the machine in the shipping container 2 Lubricate the Top Cam Drive Shaft s Grease Nipples with the grease gun...

Страница 54: ...API that acts as a binding agent in the tablet powder Fill depth The amount of space that the powder can flow into in the Die Formulation Powder mix of the excipient and the API that is compressed to...

Страница 55: ...sts the ejection height of the tablet Turning it counterclockwise raises the ejection height and turning it clockwise lowers it The Lower Cog increases the tablet s fill depth weight Turning it clockw...

Страница 56: ...with the next batch of materials Order at https www lfatabletpresses com tdp6s boot Upper Drift Pin Assembly AFC0002 The Upper Drift Pin Assembly holds the Upper Punch in place It is attached to the E...

Страница 57: ...Eccentric Sheave Strap Pressure Adjustment allows the Upper Drift Pin Assembly to be moved up and down to adjust the punch pressure Order at https www lfatabletpresses com tdp6s eccentric sheave strap...

Страница 58: ...ed to the Top Cam Drive Shaft and drives the Lower Drift Pin Assembly Timing Rod Order at https www lfatabletpresses com tdp6s fly wheel Pinion Gear AFC0022 The Pinion Gear amps up the Motor s torque...

Страница 59: ...tablets out of the Die Order at https www lfatabletpresses com tdp6s lower pin lifting bar Base Plate AFC0008 The Base Plate is not only the mount for the Boot but also holds the Die in place Order at...

Страница 60: ...n the Base Plate between the Lower Drift Pin Assembly Timing Rod and the Die Order at https www lfatabletpresses com tdp6s ejection guard Ejection Tray AEC0049 The Ejection Tray aids with the ejection...

Страница 61: ...Order at https www lfatabletpresses com tdp6s motor mounting plate V Belts Drive Belt H108013038 The V Belts connects the Motor to the TDP 6s s running parts Order at https www lfatabletpresses com td...

Страница 62: ...locking bar Pressure Adjustment Knob AFC0063 The Pressure Adjustment Knob is located on the Pressure Adjustment Once it is loosened it can be moved up or down to adjust the punch pressure Order at htt...

Страница 63: ...pper SUS304 stainless steel Technical Specifications Number of dies 1 Max production capacity 3000 hour Max diameter of tablet 22 mm Max thickness of tablet 6 mm Max fill depth 16 mm Max pressure 60 k...

Страница 64: ...rring either a make mix more granular b check the Boot s base for damage or c clear the buildup with a paintbrush Occasionally check the Motor s temperature If it starts to overheat turn off the machi...

Страница 65: ...65 TDP 6s Tooling Dimensions 16 5 5 R 2 D 5 10 0 0 01 3 0 4 0 4 0 8 0 8 A 0 02 A 5 10 0 0 0 13 D R 2 76 2 0 4 0 8 0 4 0 8 B 0 02 B 26 5 40 40 5 25 5 28 0 030 0 022 1 7 0 0 2 0 0 4 R5...

Страница 66: ...66 TDP 6s Mounting Diagram Drawing Name Product Name Version Provided By TDP 6s Mounting Diagram TDP 6s 1 1 1 Roger Cheng Callie Scott www lfamachines com...

Страница 67: ...67 TDP 6s Exploding Diagram...

Страница 68: ...68 TDP 6s Dimensions...

Страница 69: ...69 TDP 6s Sub Assemblies of Parts...

Страница 70: ...70 TDP 6s Sub Assemblies of Parts...

Страница 71: ...71 TDP 6s Sub Assemblies of Parts...

Страница 72: ...72 TDP 6s Sub Assemblies of Parts...

Страница 73: ...73 TDP 6s Sub Assemblies of Parts...

Страница 74: ...74 TDP 6s Sub Assemblies of Parts...

Страница 75: ...75 TDP 6s Sub Assemblies of Parts...

Страница 76: ...76 TDP 6s Sub Assemblies of Parts...

Страница 77: ...77 TDP 6s Sub Assemblies of Parts...

Страница 78: ...78 TDP 6s Sub Assemblies of Parts...

Страница 79: ...79 TDP 6s Sub Assemblies of Parts...

Страница 80: ...a breadth of useful information about the TDP 6s and other tablet presses Use our online tools such as the Tablet Mix Calculator to help you in your formulation production or read our regularly publis...

Страница 81: ...ter Oxfordshire United Kingdom 955 N Sylvania Ave Fort Worth Texas United States Business Parc Am Trippelsberg 92 D sseldorf Germany 403 Section 2 2 Taiwan Boulevard Taichung City Taiwan United Kingdo...

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