LEYBOLD 960702FP Скачать руководство пользователя страница 21

300419816_002_C1

 

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11/2016 - © Leybold      

21

 

 

 
 
 
 
 
 
 
 
 
 
 
NOTICE 

 
 
 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
NOTICE

 

A gas ballast kit Including all material required for changing the manual gas bal-

last flow to "small", "standard" or "big" is available: P/N 9 714 64 130  

With  the  gas  ballast  valve  open  and  at  operating  temperature,  the  SOGEVAC

®

 

can pump pure water vapor up to the water vapor tolerance indicated in the Tech-
nical  Data.  The  pump’s  water  vapor  tolerance  can  be  increased  by  raising  the 
operating temperature.  

Use a screwdriver to open the gas ballast valve. The running noise of the pump is 

slightly  louder  when  the  gas  ballast  valve  is  open.  Before  opening  the  pump  to 
vapors,  ensure  that  the  gas  ballast  valve  is  open  and  that  the  pump  has  been 
warmed up for about 30 minutes with closed intake line.  

 

 

Do not open the pump to condensable vapors until it has warmed to operating 
temperature; pumping process gas with a cold pump results in vapors condens-
ing in the oil.  

For processes with a high proportion of condensable vapors, slowly open the in-

take line, after reaching the operating temperature to prevent excessive quantities 
of vapor entering the pump.  

One  sign  of  condensation  of  vapors  in  the  pump  is  a  rise  in  the  oil  level  during 

operation of the pump.  

During  pumping,  vapors may  dissolve  in  the  oil.  This  changes  the  oil  properties 

and causes a risk of corrosion in the pump. Therefore, do not switch off the pump 
immediately after completion of the process. Instead, allow the pump to continue 
operating with the gas ballast valve open and the intake line closed until the oil is 
free  of  condensed  vapors.  We  strongly  recommend  operating  the  pump  in  this 
mode for about 30 minutes after completion of the process.   

 

In cyclic process operation, the pump should not be switched off during the in-
tervals between the individual working phases, but should continue to run with 
gas ballast  valve open and intake port closed (if possible  via a valve).  Power 
consumption is minimal when the pump is operating at ultimate pressure. Once 
all vapors have been pumped off from a process (e.g. during drying), the gas 
ballast valve can be closed to improve the ultimate pressure.  

   

 

4.3 Working in cycles in / out 

We recommend strongly to limit starting of the pump to 5 or 6 per hour. If the pro-

cess need it, we recommend utilization of a pneumatic or electromagnetic piloted 
valve and to let the pump run continuously.

 

Operation

 

Содержание 960702FP

Страница 1: ...SOGEVAC SV300 FP Single stage oil sealed rotary vane pump Original Operating Instructions 300419816_002_C1 and Spare Parts list Part Numbers 960702FP 960707FP 960717FP...

Страница 2: ...2 Pumping of Condensable Gases and Vapors Using gas ballast 4 3 Working in cycles in out 4 4 Shutdown 4 5 Pump Ultimate Pressure 5 Maintenance 5 1 Leybold Service 5 2 Maintenance Schedule 5 3 Checkin...

Страница 3: ...s It must be operated and maintained by trained personnel only Consult local state and national agencies regarding specific requirements and regulations Address any further safety operation and or mai...

Страница 4: ...VAC pumps are not designed for pumping of dusty aggressive corrosive flammable or explosive gases or gases mixtures for pumping of oxygen or other highly reactive gases with a greater concentration th...

Страница 5: ...eric pressure Design the exhaust line so that no pressure higher than 1 15 bar abs 0 15 bar rel can occur Never work with closed or restricted pump exhaust 3 Operating of the pump without oil or opera...

Страница 6: ...apped in the oil case by deflection Then fine filtering occurs in the exhaust filter elements The proportion of oil in the exhaust gas is thus reduced below the visibility threshold over 99 entrapment...

Страница 7: ...Nominal speed1 m3 h 280 340 Pumping speed1 m3 h 240 290 Ultimate partial pressure without gas ballast mbar 8 10 2 8 10 2 Ultimate total pressure with standard gas ballast 7 5 Nm3 h mbar 0 7 0 7 Water...

Страница 8: ...8 300419816_002_C1 11 2016 Leybold Description A B Weight EUR 1090 360 223Kg JPN 1065 360 232Kg USA 1065 360 222Kg Wide Range 1100 384 224Kg...

Страница 9: ...eed m3 h 1000 100 10 1 Pumping speed m3 h Pressure mbar 0 01 0 1 1 10 100 1000 50Hz 60Hz without gas ballast with gas ballast Fig 2 Conversion factors Different pressure units Different pumping speed...

Страница 10: ...z 5 5Kw 460V 10 60Hz 6 3Kw Pump with three phase motor NEMA and integrated gas ballast valve 960707FP 208V 10 and 230 460 10 60Hz 10 HP 400V 10 50Hz 10 HP Pump with wide range motor and integrated gas...

Страница 11: ...25 8 Adapter for tubing G2 DN60 711 18 016 9 PVC tubing 60mm 1m long 711 18 326 10 Right angle bend 90 63 ISO K 887 25 11 Dust filter metal Dust filter polyester 711 27 126 711 27 127 12 Ball valve G2...

Страница 12: ...end plate 9714 65 380 without end plate 9714 65 680 Exhaust filter gauge 951 94 5 Exhaust filter overpressure switch 712 22 360 6 Oil level monitor only with all option oil casing 712 21 992V or 7 971...

Страница 13: ...etc However the warranty is voided only if the non approved oil adversely affects the operation or reliability of the pump When using other oil brands employ nodetergent mineral oils of viscosity cla...

Страница 14: ...ervice again the pump should be stored in a dry place preferably at room temperature 20 C but not below 0 C Before taking the pump out of service it should be properly disconnected from the vacuum sys...

Страница 15: ...air intake of motor clear 3 2 Conforming Use SOGEVAC pumps are designed for pumping of inert gases in the range of rough vacuum between atmospheric pressure and ultimate pressure of the pump When remo...

Страница 16: ...intenance The maximum pressure at the inlet may not exceed atmospheric pressure about 1013 mbar Never operate the pump in the presence of over pressures at its intake Type of materials used for mounti...

Страница 17: ...aust demister s are secured tightly in place They sometimes loosen during shipping and installation A loose demister results in exhaust smoke during start up and operation Install the exhaust line wit...

Страница 18: ...on the motor hood During the check the intake port should be open If the direction of rotation is wrong oil may be ejected out the intake port The vacuum system may be pressurized Don t use the motor...

Страница 19: ...lation will be made by the valve and not by start stop of the pump With the valve closed the pump consumes little energy Before starting the pump ensure that the attached accessories meet the re quire...

Страница 20: ...can be operat ed without gas ballast provided that the saturation vapor pressure at operating temperature is not exceeded during compression If you do not know the composition of the gases to be pumpe...

Страница 21: ...vapor entering the pump One sign of condensation of vapors in the pump is a rise in the oil level during operation of the pump During pumping vapors may dissolve in the oil This changes the oil proper...

Страница 22: ...temperature and must only be switched on again manually after having eliminated the cause In or der to prevent the pump from running up unexpectedly after a main power failure the pump must be integra...

Страница 23: ...lay it to the device This statement detailing the contamination is required to satisfy legal require ments and for the protection of our employees Pumps which are not accompanied by a contamination s...

Страница 24: ...The pump oil level during operation must always be in the middle of the oil level glass ET3 24 When necessary switch off the pump and add the correct quanti ty of oil High oil consumption often indic...

Страница 25: ...y switch on the pump max 10s and switch if off Remove the oil drain plug again and drain the remaining oil Reinsert the oil drain plug check the O Ring and replace it with a new one if nec essary Unsc...

Страница 26: ...he pump and oil Take the appropriate precautions Observe the safety regulations Never mount used seals always mount new seals When disposing of used oil please observe the relevant environmental regul...

Страница 27: ...ng vacuum grease P N 711 17 700 Replace the O ring ET3 26p of the exhaust plate ET3 18 Insert new exhaust filters ET3 25 They are guided in the oil casing ET1 1 correct position Make sure the compress...

Страница 28: ...lve Repair the valve Repair the valve Change the oil Replace the oil filter Clean the oil lines and oil case Clean vacuum lines Check the process date replace the pump if necessary 4 5 5 6 5 4 5 4 Pum...

Страница 29: ...ake line or in vacuum vessel Oil comes from the vacuum system Anti suck back valve is obstructed Sealing surfaces or anti suck back valve are dam aged or dirty Oil level is too high Check the vacuum s...

Страница 30: ...66740 8a 1 INTAKE FLANGE EUR G2 971458900 Incl 9 26f 8b 1 INTAKE FLANGE EUR NPT2 971460750 Incl 9 26f 9 1 INTAKE FLANGE FILTER 71213390 10 1 ANTI SUCKBACK VALVE 971457690 Incl 26f 11 1 BEARING KIT 971...

Страница 31: ...300419816_002_C1 11 2016 Leybold 31 Spare parts...

Страница 32: ...32 300419816_002_C1 11 2016 Leybold Spare parts...

Страница 33: ...300419816_002_C1 11 2016 Leybold 33 Spare parts...

Страница 34: ...g us any equipment observe the regulations given in Section 5 1 Leybold service Disposal of Waste Oil Owners of waste oil are entirely self responsible for proper disposal of this waste Waste oil from...

Страница 35: ...300419816_002_C1 11 2016 Leybold 35 Notes...

Страница 36: ...36 300419816_002_C1 11 2016 Leybold...

Страница 37: ...300419816_002_C1 11 2016 Leybold 37 Notes...

Страница 38: ...38 300419816_002_C1 11 2016 Leybold...

Страница 39: ...300419816_002_C1 11 2016 Leybold 39 Notes...

Страница 40: ...Sales T 34 93 666 43 11 F 34 93 666 43 70 sales ba leybold com Service T 34 93 666 46 11 F 34 93 685 43 70 service ba leybold com America USA Leybold USA Inc 5700 Mellon Road USA Export PA 15632 T 1 7...

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