LEYBOLD 960251FP Скачать руководство пользователя страница 18

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06/2017 - © Leybold 

 

 

5.3     Leybold Service 

Whenever you send us in equipment, indicate whether the equipment is contami-
nated or is free of substances which could pose a health hazard. If it is contami-
nated, specify exactly which substances are involved. You must use the form we 
have prepared for this purpose.  
A copy  of the form has been reproduced  at  the end  of these Operating Instruc-
tions: “Declaration of Contamination for Compressors, Vacuum Pumps and Com-
ponents”.  Another  suitable  form  is  available  from:  www.leybold.com  →  Down-
loads → Download Documents → Declaration of Contamination.

 

Attach the form to the equipment or enclose it with the equipment.  
This statement detailing the type of contamination is required to satisfy legal re-
quirements and for the protection of our employees.  
We must return to the sender any equipment which is not accompanied by a con-
tamination statement.  

The pump must be packaged in such a way that it will not be damaged during 
shipping, and so that no harmful substances can escape from the package.  

5.4    Oil level 

 

The oil level should be checked at least once a day. If the oil level is below the 
“MAX” mark, oil has to be added until the level reaches the mark. If the oil level is 
below the “MIN” mark, stop the pump and check it.  

5.5    Oil changing 

 

Oil must be changed after the first 150 operating hours. Further oil changes, de-
pending on operating conditions (products, vapors, ambient temperature…) must 
be done every 500 to 2000 operating hours or at least every 6 months.  

A oil quality label stuck to the pump helps user judge if oil should be changed or 

not. 

When oil color reaches “CHANGE” shade, it is a signal to change oil. 

oil change frequency given by oil label is just informative, the real oil life time de-
pends on chemical characteristics.  
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If the viscosity at 25 °C exceeds 0.3 Pa s, the oil should be changed. 

 

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The neutralization value is determined according to DIN51558. If it reaches 2, 

the oil should be changed.

 

User can decide a postponement of oil change based on their experience and 

professional management. In case of doubt, don’t risk operation with used oil, it’s 

preferable to replace oil.

 

 

 

If there is considerable pollution, it could be necessary to change the oil more 
frequently. Oil changing must be done with a switched off and still warm pump.  
Open the oil drain plug and let run out the used oil into an appropriate container. 
Refasten the oil drain plug when oil runs slower, start up the pump briefly (5 sec. 
max) and switch off immediately. Reopen the oil drain plug and drain the rest of 
the oil.  
Before refastening the oil drain plug, inspect the O-ring and if necessary replace 
it. Open the oil fill plug and pour in clean oil ; refasten the oil fill plug. The pump 
has to be rinsed out if there is considerable pollution. Therefore pour in clean oil 
up to the low edge of the oil level glass, let the pump run briefly (for a few 
minutes) then drain the oil again.  

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

CAUTION 

 
 
 
 
 
 

 
 

 

Maintenance

 

Oil quality label

 

Содержание 960251FP

Страница 1: ...SOGEVAC SV25 FP Single stage oil sealed rotary vane pump Original Operating Instructions 300419811_002_C2 and spare parts list Ref 960251FP 960256FP 960257FP 960261FP...

Страница 2: ...l filling 3 5 Electrical connections 4 Operation 4 1 Shutdown 5 Maintenance 5 1 Safety Information 5 2 Maintenance Intervals 5 3 Leybold Service 5 4 Oil level 5 5 Oil changing 5 6 Exhaust filter repla...

Страница 3: ...equirements and regulations Address any further safety operation and or maintenance questions to our nearest office DANGER indicates an imminently hazardous situation which if not avoid ed will result...

Страница 4: ...sed by Materials and Substances 1 SOGEVAC pumps are not designed for pumping of dusty aggressive corrosive flammable or explosive gases or gases mixtures for pumping of oxygen or other highly reactive...

Страница 5: ...eric pressure Design the exhaust line so that no pressure higher than 1 15 bar abs 0 15 bar rel can occur Never work with closed or restricted pump exhaust 3 Operating of the pump without oil or opera...

Страница 6: ...ntering in the oil sump A fine separation is then oper ated in the exhaust filter The proportion of oil in the exhaust gas is thus reduced below the visibility threshold over 99 entrapment rate The co...

Страница 7: ...tolerable load 1 3 g h 85 100 Noise level 2 dB A 64 67 Motor power Rated rotational speed kW min 1 0 9 3000 1 1 3600 Protection Isolation IP55 F IP55 F Leak rate mbar l s 1 1X10 3 1X10 3 Oil type capa...

Страница 8: ...ATION SPACE FOR EXHAUST FILTER EXCHANGE AND COOLING EXHAUST PORT FAN OPTION Ref No SV25 FP Capacitors L max H Weight 960251 FP 3 0 231 26kg 960256 FP 1 230V C1 275 193 26kg 960261 FP 1 115V C1 C2 275...

Страница 9: ...300419811_002_C2 06 2017 Leybold 9 Description...

Страница 10: ...o 1 Reduction O ring G 3 4 M G 1 2 F 951 24 2 Connecting piece three piece G 1 2 M F 711 18 020 3 Screw in nipple G 1 2 M 16KF 711 18 120 4 Centering ring DN 16KF 183 26 5 Clamping ring DN 16KF 183 41...

Страница 11: ...300419811_002_C2 06 2017 Leybold 11 Description Oil LVO140 Ref No 1L L14001 LVO140 is a food grade oil H1 certificated by the NSF for incidental contact with food products...

Страница 12: ...ile moving the pump Use only lifting devices appropriated to the pump weight Check name plate Do not use other pump elements than the lifting lugs as handles Check the pump for the presence of any oil...

Страница 13: ...e the pump can be run at a higher or lower ambient temperature Please consult us about this To ensure adequate cooling of the pump leave space at the air intake and ex haust points see Fig 1 Also ensu...

Страница 14: ...No isolation or restricting devices should be installed in the exhaust line of the pump If an exhaust line is installed it must at least have the same diameter as the ex haust flange It should be ins...

Страница 15: ...eplate must agree with the supply voltage The drive motor must be protected against over loads according to IEC 60204 1 and IEC 61010 1 To check the direction of rotation of pumps with three phase mot...

Страница 16: ...s to be left running for an additional 30 minutes with the inlet connection closed to clear the oil of condensates 4 2 Shutdown The inlet flange of the SOGEVAC pumps contains an anti suckback valve It...

Страница 17: ...ce of the pump and may cause problems when filing warranty claims Never mount used seals always mount new seals 5 2 Maintenance Intervals The intervals stated in the maintenance schedule are approxima...

Страница 18: ...on operating conditions products vapors ambient temperature must be done every 500 to 2000 operating hours or at least every 6 months A oil quality label stuck to the pump helps user judge if oil shou...

Страница 19: ...The anti suck back valve should be checked at the same time as the inlet flange screen and if dirty be cleaned with an appropriate solvent Also check if there is no damage on the sealing part of the v...

Страница 20: ...ir the valve Change the oil degas it if necessary Replace the oil filter Clean the oil casing Clean vacuum lines Check the process date replace the pump if necessary 5 11 5 9 5 5 5 5 Pumping speed is...

Страница 21: ...vel is too high Check the vacuum system Clean or repair the valve Clean or repair the intake port and valve Drain the excess oil 5 9 5 9 5 5 Pump s oil con sumption too high oil mist at exhaust Exhaus...

Страница 22: ...n stock at Leybold s service centers The list of these parts is given here after and in the spare parts table where the contents of each kits is detailed Exhaust demisters LVO140 Oil Special oils plea...

Страница 23: ...300419811_002_C2 06 2017 Leybold 23 Spare parts...

Страница 24: ...17 1 Motor 1PH 0 9 1 1KW 230V 50 60Hz Incl 17a c d 18 19 20 21 22 23 Consult Leybold Service 17a 1 Capacitor 40 F 971423050 17c 1 Terminal box 971422800 17d 1 Terminal board 971423090 17 1 Motor 1ph...

Страница 25: ...10 36 1 Washer WZ6 37 2 Nut HM8 Q6 38 1 Flat gasket 71419730 39 1 Grid 71416180 40 2 O ring 27 X 2 5 FKM 71217580 41 2 Plug slotted HC G 3 4 71256380 Incl 40 42a 1 Exhaust flange G 3 4 71416220 42b 1...

Страница 26: ...observe the regulations given in Section 5 3 Leybold service Disposal of Waste Oil Owners of waste oil are entirely self responsible for proper disposal of this waste Waste oil from vacuum pumps must...

Страница 27: ...300419811_002_C2 06 2017 Leybold 27...

Страница 28: ...28 300419811_002_C2 06 2017 Leybold Notes...

Страница 29: ...300419811_002_C2 06 2017 Leybold 29...

Страница 30: ...30 300419811_002_C2 06 2017 Leybold Notes...

Страница 31: ...300419811_002_C2 06 2017 Leybold 31 Notes...

Страница 32: ...regat Barcelona Sales T 34 93 666 43 11 F 34 93 666 43 70 sales ba leybold com Service T 34 93 666 46 11 F 34 93 685 43 70 service ba leybold com America USA Leybold USA Inc 5700 Mellon Road USA Expor...

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