Leybold vacuum TRIVAC B Series Скачать руководство пользователя страница 12

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GA01201_1002 - 07/2005

Description

Caution

1.3

Accessories

Cat.-No.

Seperator AK 4-8, DN 16 KF

188 06

Exhaust filter AF 4-8, DN 16 KF

189 06

Drain trap for Seperator, exhaust-filter, oil drain of the pump,
vacuum tight

190 90

oil tight

190 91

Exhaust filter with lubricant return
AR 4-8, DN 16 KF

189 20

Dust filter FS 2-4

186 05

Fine vacuum adsorption trap FA 2-4
(with zeolithe)

187 05

adsorption trap
(with aluminium oxide)

854 14

adsorption trap
(with cryo insert)

854 17

Cold trap TK 4-8

188 20

Oil filter OF 4-25

101 91

Chemical filter CF 4-25

101 96

Adapter für gas ballast port
M 16 x 1,5 - DN 16 KF

168 40

M 16 x 1,5 -

inch NPT

99 175 011

Oil N 62

177 01

177 02

20 l

177 03

(order from Leybold, Cologne

)

Oil HE-200

1 qt

98 198 006

12 qt case

98 198 049

1 gal

98 198 007

5 gal

98 198 008

(order from LHVP, Export Pa., USA

)

The oil grades N 62 and HE-200 are interchangeable. Special oils upon
request.

Only use the kind of oil specified by Leybold. Alternative types of oil are
specified upon request.

Содержание TRIVAC B Series

Страница 1: ...vacuum Cat No 113 08 17 140 081 082 OPERATING INSTRUCTIONS GA01201_1002 TRIVAC B D 4 B D 8 B Rotary Vane Vacuum Pump...

Страница 2: ...allation 15 3 1 Placement 15 3 2 Connection to the System 16 3 3 Electrical Connections 17 3 4 Areas of Application 17 4 Operation 18 4 1 Start up 18 4 2 Operation 18 4 2 1 Pumping of Non Condensable...

Страница 3: ...and Reassembly of the Electric Motor 26 5 6 Replacing the Shaft Seal 27 5 7 Removing and Remounting the Pump Module 28 5 7 1 Removing the Pump Module 29 5 7 2 Remounting the Pump Module 29 5 8 Service...

Страница 4: ...which are subject to normal wear and which are contaminated due to the influence of oxygen in the air high temperatures or mechanical wear must be disposed of through the locally available waste oil...

Страница 5: ...d you have any questions relating to safety operation or maintenance of the equip ment please get in touch with your nearest Leybold Vacuum office The icon indicates procedures that must be strictly o...

Страница 6: ...to the vacuum Never operate the TRIVAC B without a connected intake line or blank flange at the intake port The location at which the TRIVAC B including its accessories is being operated should be suc...

Страница 7: ...e pump During this warming up phase the pump should be separated from the process by a blocking valve in the intake line for example In the case of wet processes we recommend the installation of liqui...

Страница 8: ...rosi ve media The drive motor of the TRIVAC B is directly flanged to the pump at the cou pling housing The pump and motor shafts are directly connected by a fle xible coupling The bearing points of th...

Страница 9: ...pump chamber The compressed gas in the pump chamber is ejected through the exhaust valve 2 10 The oil entrained in the gas is coarsely trapped in the internal demister 2 11 there the oil is also free...

Страница 10: ...ake pressures The vacuum is maintained by the TRIVAC B by an integrated hydropneu matic anti suckback valve 2 3 which is controlled via the oil pressure During operation of the TRIVAC B the control pi...

Страница 11: ...ipment supplied with the TRIVAC B pump includes Pump with motor including initial filling of N 62 or HE 200 oil 1 centering ring 1 centering ring with dirt trap 2 clamping rings DN 25 KF As protection...

Страница 12: ...with aluminium oxide 854 14 adsorption trap with cryo insert 854 17 Cold trap TK 4 8 188 20 Oil filter OF 4 25 101 91 Chemical filter CF 4 25 101 96 Adapter f r gas ballast port M 16 x 1 5 DN 16 KF 16...

Страница 13: ...allast Admissible ambient temperature C 12 40 Motor rating W 370 Nominal speed min 1 1500 Type of protection IP 54 Weight kg 18 7 21 2 Connections intake and exhaust side DN 16 KF 1 To DIN 28 400 and...

Страница 14: ...eyes provi ded on the pump for this purpose also use the recommended type of lifting device Caution Warning n m l c a b1 o h1 h h2 h3 b2 b Type DN a b b1 b2 c h h1 h2 h3 l m n o D 4 B Cat No 140 081...

Страница 15: ...he rubber feet act as vibration absorbers They must therefore not be compressed by screws When installing the TRIVAC B pump make sure that the connections and controls are readily accessible The site...

Страница 16: ...may occur in the pump this might damage the shaft seals and cause oil leaks The maximum pressure in the oil case must not exceed 1 5 bar absolute When pumping vapours it is advisable to install conden...

Страница 17: ...hase mains in Germany 16 amps for example The direction of rotation need not be checked as it is fixed The motor is protected against overloading by a thermal overload switch with automatic resetting...

Страница 18: ...il fill and oil drain openings must never be ope ned during operation The safety regulations which apply to the application in each case must be observed This applies to installation operation and dur...

Страница 19: ...to continue operating with the gas ballast valve open and the intake line closed until the oil is free of condensed vapours We strongly recommend operating the TRIVAC B in this mode for about 30 minut...

Страница 20: ...urther advice in these mat ters Drain the oil see Section 5 2 Add clean oil until the oil level is at the min mark see Section 5 2 and let the pump operate for some time Then drain the oil and add cle...

Страница 21: ...the pump This statement detailing the contamination is required to satisfy legal requi rements and for the protection of our employees Pumps which are not accompanied by a contamination statement will...

Страница 22: ...eck Normally the oil is clear and transparent If the oil darkens it should be changed b Chemical check The neutralisation number of N 62 oil is determined according to DIN 51558 If it exceeds 2 the oi...

Страница 23: ...erm storage of the pump If the oil becomes contaminated too quickly install a dust filter and or oil fil ter see Section 1 3 Contact us for more information in this matter Only change the oil after th...

Страница 24: ...mm The internal demister is spring mounted in a frame When it is clogged it rises periodically to reduce the pressure difference created The resultant noise at high intake pressures indicates that th...

Страница 25: ...buckles 3 Demister 4 Frame for demister 5 Hex socket screws 4 pcs 6 Slencing nozzle 7 Gasket Fig 11 Disassembly and reassembly of the electric motor Key to Fig 11 1 Gasket 2 Handle 3 Coupling 4 Thread...

Страница 26: ...the motor shaft Unscrew the hex socket screws 11 9 Remove the electric motor 11 6 and the adapter flange 11 5 in the case of the USA motors Clean all parts and check that they are in perfect conditio...

Страница 27: ...hex socket screws 11 7 and remove the motor 11 6 together with the intermediate flange 11 8 Remove the gasket 11 1 Remove the coupling element 12 1 Remove the hex socket screw 12 2 and the spring was...

Страница 28: ...12 11 Push the O ring 12 7 and the compression disc 12 6 onto the shaft Insert the key 12 5 Mount the pump half of the coupling 12 4 on the shaft Install the spring washer 12 3 and tighten the hex scr...

Страница 29: ...s tighten the tie rods Then remove the lock nuts Before mounting the pump module make sure that sealing disc 13 3 fits correctly in its bore ush the gasket 13 4 onto the tie rods 13 6 push the couplin...

Страница 30: ...ts and for the protection of our employees Pumps which are not accompanied by a contamination statement will be returned to the sender The pump must be packed in such a way that it will not be damaged...

Страница 31: ...utlets of the pump must be sealed with the shipping seals which are provided upon delivery The gas ballast switch must be set to the 0 position and if the pump is to be shelved for a longer period of...

Страница 32: ...h cleaning agent Replace the defective internal demister Dispose of the defective internal demister as special waste Cleaning agent according to national international specifications Observe the safet...

Страница 33: ...tly 3 1 4 2 3 observed Process gas is too hot Change the process Oil level is too low Add oil 5 1 Oil is unsuitable Change the oil 5 2 Oil cycle is obstructed Clean or repair the oil lines and channel...

Страница 34: ...GA01201_1002 07 2005 34 Troubleshooting 7 Spare Parts The spare parts for your vacuum pump are listed in the spare parts list enclosed with the product...

Страница 35: ...In case of any product changes made without our approval this declaration will be void Designation of the products Rotary vane vacuum pump dual stage Types TRIVAC D 4 D 8 B Cat No 140 081 140 082 The...

Страница 36: ...defined below is not permissible until it has been determined that the machine into which this incomplete machine is to be installed meets the regulations of the EEC Directive on Machinery Designation...

Страница 37: ...___________________________ __________________________________________________ B Condition of the equipment No Yes No Contamination No Yes 1 Has the equipment been used toxic 2 Drained Product service...

Страница 38: ...rtaboeuf Cedex Sales and Service Phone 33 1 69 82 48 00 Fax 33 1 69 07 57 38 sales france leybold com Leybold Vacuum France S A Valence Factory 640 Rue A Berg s B P 107 F 26501 Bourg l s Valence Cedex...

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