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11. Under Vehicle (Safety/Damage)
Use proper lift boots to prevent damage
Safety/Damage (Steering, Brakes, Tires,
Wheels) visual
Install wheel center caps
Fluid leaks - visual
engine
transmission
fuel lines
front brake system
front shocks
Exhaust system tightness
softly hit cold pipes with fist
Fluid leaks - visual
rear brake system
rear shocks
Front Wheel Opening Extension Pad Installation see TSIB
Tire Positioning see TSIB
12. Road Test
Add regulargrade fuel
Check “READY” light
Engine operation cold and hot
Engine electric cooling fans
Parking brake and brake operation
Check mirror compass*, use magnetic zone on reverse,
initialize if needed see TSIB
Hybrid transaxle operation
Cruise control operation
Check EV, ECO, Normal, Sport mode & operation
TRAC function and indicator lights
Steering operation and off-center
Air Conditioning/Heating - check all functions, cool, heat
Squeaks and rattles (drive over Bott dots)
Abnormal noise or vibration
Check Vehicle Proximity Notification System
Check brake lights, backup lights (use mirror at dealer)
Check horn
Turn off radio, air conditioning, seat heaters, lights
Completion
Review all codes, tire pressures, and temperature settings.
Attach tire pressure, ECU health check, and 12V
battery charge printouts to this check sheet and file
with R.O.
Submit product technical reports regarding quality issues,
as applicable.
Sign Teamwork in Quality Vehicle Delivery Certificate
located in glovebox.
G. CENTER INSTRUMENT PANEL
Clock – Set time
Audio - Set FM1, FM2, AM, SAT* station presets, check
CD, mini & USB jacks* play
Navigation*function and -
- Set dealer POI & 5K/6-month service reminder - Menu,
Setup, Vehicle, Maintenance
- Check NavWeather - Menu, Info
Check backup monitor*
H.CENTER CONSOLE
Console cover, power outlet
Cup holders, front
Seat heaters*
I. OVERHEAD
Moonroof - check operation
Visors and vanity lights
Map lights
Dome light(s)
Inside rear view auto-dimming mirror
HomeLink
®
garage door opener
Safety Connect* - check green light by switch
6. Left Rear
Check operation of child door lock
Close fuel door
Rear seat - fold & unfold
Power window - check operation, 1-touch
Seatbelts, latch and unlatch
7. Cargo Area
Tonneau cover
12V Battery, 12.6Vmin. -
printout
Cargo area light
Compact spare tire adjust pressure (p.2 tire info label)
Jack, jack handle, towing eyelet, first aid kit, verify
contents complete
Trim appearance and cargo area carpet fit
8. Right Rear
Power window - check operation, 1-touch
Seatbelts, latch and unlatch
Check operation of child door lock
Rear seat - fold & unfold
9. Right Front
Power window - check operation, 1-touch
Power door lock switch
Seatbelt, latch and unlatch
Check seat adjustments
Glovebox door
10. Front Bumper
Front License Plate Mounting Bracket & License Plate
Installation see TSIB
CT 200h PRE-DELIVERY SERVICE (PDS) CHECK SHEET
1 of 2
Check cleanness, damage through entire process
1. Prepare tools & supplies
(p.2)
2. Pull vehicle into bay, open hood
3. Engine Compartment
(Use fender covers)
Remove fuse cover
Short pin installation, if needed see TSIB
Engine oil level (engine not running), pull dipstick
Brake fluid level, visual
Hybrid inverter, engine coolant levels, visual
Add fluid to windshield washer to within 2” of cap
Hoses - check for fluid leaks
General wiring - check visually for damage
Replace fuse cover
4. Locks and Lights
Remote Entry - lock and unlock all doors, sound theft
deterrent system alarm
Mirror outer foot light
Remote Engine Starter* operation
Check headlights, turn signals and flashers
5. Left Front
(Protective covers on interior)
A. SYSTEMS CHECK
Check all systems with Techstream tester
Activation & Initialization Tire Pressure Warning System ,
seeTSIB (p.2 tire info label)-
printout
adjusted tire pressure
Health Check - printout
B. DRIVER’S SEAT
Seatbelt - Latch and Unlatch
Memory System - Program 3 position memory* steering
wheel, seat, and outside mirror positions and activate
Check seat adjustments
C. DRIVER’S DOOR
Check operation of all window switches on LF door
Power door locks
Door pocket
D. INSTRUMENT PANEL
Set mirror selector switch to R or L
Fuel door
Gauge lighting
E. STEERING COLUMN CONTROLS
Windshield wipers (front&rear) , activate wipers with rain
sensor*, headlight washers*
Warning and indicator lights
Multi-information display
Steering wheel adjustments
Steering wheel switches
F. AIR CONDITIONING
Temperatures – Set to 72F
Mode – Check modes work
Fan – Check speeds
Leave on AUTO mode
Technician Name (please print)
Date:
R.O.:
Vehicle Identification Number (sticker)
Dealer Name:
Technician Signature
OFF
OFF
OFF
Order additional forms from MDC, 00242-PDSCT-CK14 Printed in U.S.A. © Lexus 2014 (CJE 11-2013) Download printable PDF from TIS website or Lexus Customer Services website on Dealer Daily.
I have attended the "Technical Introduction to Lexus Course L005" at the Lexus Area Office. I have read and understand the PDS Manual, PDS precautions, and applicable PDS TSIBs.
I have lifted the vehicle and performed under vehicle safety/damage inspection. I have road tested vehicle long enough to test hot engine and driven over rough road/Bott dots to test for
rattles/squeaks. I certify that I have checked all items on this form and all items have been corrected for proper operation as required.
• Use the PDS Manual when performing this service. Download manual from TIS or Dealer Daily or order from MDC, 00242-PDSCT-MAN14.
• Check the Technical Information System (TIS) for PDS Technical Service Information Bulletins (TSIBs) that apply to the model you are servicing.
• Verify the Vehicle Identification Number (VIN) on repair order and vehicle match.
Do not touch orange high-voltage wiring (See Hybrid System Electrical Safety Precautions p. 2, also see TSIB)
Long Term (30+ days) Vehicle Storage Guidlines, See TSIB
Before delivery: Battery Maintenance for In-stock Vehicles
& Pre-Delivery see TSIB
Floor Mat Installation see TSIB, p.2
Maintenance For HV & Auxiliary Batteries
(See TSIB)
Charge 12-Volt (Auxiliary battery) to 12 .6 V before delivery.
5 amp (2 hours min - 10 hours max)
Note: If parked 30+ days, disconnect 12-Volt battery.
If parked long term, operate hybrid system every 2 months.
READY
READY
* If equipped
“READY” mode
OFF mode, “READY” off
On mode, “READY” off
OFF
ON
READY
PDS CHECK SHEET AND PRODUCT
REPORTS
Attach the following printouts to the PDS check sheet:
• Tire pressure printout
• 12-v battery printout
• ECU health check printout
See back of PDS Check Sheet for printout examples.
Complete and sign the pds check sheet, and file with the
pds repair order.
Submit product technical reports regarding quality issues as
applicable.
CT 200h PRE-DELIVERY SERVICE (PDS)
2 of 2
HYBRID SYSTEM ELECTRICAL SAFETY
PRECAUTIONS (Also see TSIB)
• Do not touch the orange high voltage wiring and connectors (202-650 volts).
• The gasoline engine may start suddenly whenever the “READY” light is on.
Before working under the hood, put the transmission selector lever in “P”,
apply the parking brake, and select the “POWER” switch in OFF to stop the hybrid
system (the “READY” light goes off) before working in the engine compartment.
• The hybrid transaxle, engine radiator, and inverter radiator may reach high
temperatures during inspection. Carefully observe all caution labels and
instructions on these components.
• Be sure to keep the transmission selector lever in “P” at all times unless otherwise
instructed. When the selector lever is in “N”, the hybrid vehicle battery will not
charge even if the gasoline engine is running.
• When leaving the vehicle, put the selector lever in “P”, apply the parking brake,
and select the “POWER” switch in OFF in order to stop the hybrid system
(the “READY” light goes OFF).
• There is an air intake vent on the side of the rear left seatback for the purpose of
cooling the hybrid battery (traction battery). Do not block this vent.
• Do not splash water on the electric components in the engine compartment.
BATTERY CHARGE
PRINTOUT -
ATTACH
TIRE PRESSURE
See tire info label
Fender Covers
LEXUS DAMAGE PREVENTION STANDARDS
Leave interior protection on driver’s
area until delivery to customer.
No Watches
No Rings
No Belt Buckles
No Grease/Oil on
shoes and Clothing
No Steel/Hard Plastic
Buttons, Zippers
TOOLS AND SUPPLIES
• Techstream Diagnostic Tester
• Power port checker
• Digital tire pressure gauge
• 10mm socket wrench
(license plate frame & bracket )
• Non-metallic fuse tool
• Flashlight with fresh batteries
• Clean gloves, clean shoes, ring tape,
scratchless belt
• Clean rags, fender covers
• Writing pen
• Washer fluid; water (rain sensing wiper check)
• CD (for checking audio system)
• Convex mirror - use dealer mirror to check brake & reverse
light if 2nd technician not available
• Bott dots if rough road not available
WORK FLOW
Tire and Loading Information Label
No Cell Phones on belt
Tire Pressure Information
TECHSTREAM TIRE PRESSURE
PRINTOUT - ATTACH
TECHSTREAM HEALTH CHECK
PRINTOUT - ATTACH
Vehicle VIN
Vehicle VIN
TPWS SWITCH
Tire Pressure Warning “SET” Switch
MDC Supplies (800-622-2033):
Fender Cover . . . . . . . . . . . . 00242-FENDR-COVER
Non-scratch Belt (28”- 32”). . 00242-LBELT-2832
Non-scratch Belt (34”- 38”). .00242-LBELT-3438
Non-scratch Belt (40”- 44”). .00242-LBELT-4044
Non-scratch Belt (46”- 50”). .00242-LBELT-4650
Ring Tape . . . . . . . . . . . . . . . .00242-RNGTP
Under Vehicle Plugs
* *
MIRROR COMPASS INITIALIZATION MAGNETIC ZONES
• Verify that the correct driver’s floor mat is installed.
• Verify proper driver’s floor mat installation using the factory retention device (clip or grommet style).
• Never install the driver’s floor mat with the bottom-side up, do not place another floor mat(s) on top of
an existing mat. (Note: You should always regularly verify a customer's driver’s floor mat is properly
secured after a car wash, interior cleaning, etc.)
Factory Retention Device
FLOOR MAT PROPER INSTALLATION & CARE
63
CT 200h
COMPLETION
Содержание CT 200H 2014
Страница 2: ...2014MY CT 200h Pre Delivery Service Manual CT 200h...
Страница 10: ...INSPECTION DETAILS 6 CT 200h...
Страница 30: ...Intentionally left blank 26 CT 200h INSPECTION DETAILS C LEFT FRONT...
Страница 66: ...COMPLETION 62 CT 200h COMPLETION...
Страница 69: ...MAINTENANCE FOR HV AUXILIARY BATTERY BEFORE DELIVERY Refer to the Service Bulletin 65 CT 200h...