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Service Manual
5062
Print engine theory
Electrophotographic Process (EP Process)
The method that all laser and LED printers use to print is called the electrophotographic process. These
machines use differences in charge to manipulate and move toner from the print cartridge to the printed page.
Even though the basic EP process is the same for every laser and LED printer, the specifics for each printer are
different.
Electrophotographic process basics
This printer is a single-laser printer that use four print cartridges (cyan, yellow, magenta, and black) to create text
and images on paper.
The printer has four photoconductors (sometimes called a photodeveloper cartridge or PC unit) built into the
print cartridges and an image transfer unit (ITU). Each color toner is painted to its respective photoconductor at
the same time. The transfer belt passes under the four photoconductors and the four-color image is produced
and transferred to the paper in one pass.
During the printing process, the printer follows the six basic EP Process steps to create its output to the page.
These six steps are:
1.
Charge the photoconductor.
2.
Expose the photoconductor with the laser.
3.
Develop toner on the photoconductor.
4.
First transfer to the ITU, and second transfer to the paper.
5.
Fuse the toner to the paper.
6.
Clean/erase the photoconductor and the ITU.
In summary, the printer’s controller board receives print data and the command to print. The controller board
then initiates the print process. The controller board is the command center for the EP process and coordinates
the various motors and signals.
The high-voltage power supply (HVPS) sends charge to various components in the EP process. The laser fires
on the photoconductors and alters the surface charge relative to the planed image for each photoconductor.
Each photoconductor rotates past its respective developer roll, and toner is developed on the surface of each
photoconductor. The four separate color images are then transferred to the transfer belt on the ITU as it passes
under the photoconductors. After the image is transferred to the transfer belt, the photoconductors are cleaned
and recharged.
The transfer belt carries the four-colored image towards the transfer roll. Paper is picked up from the tray and
carried to the transfer roll where the image is transferred from the transfer belt to the paper. The timing of the
paper pick is determined by the speed of the transfer belt.
The paper is carried to the fuser rollers where heat and pressure are applied to the page to permanently bond
the toner to the page. The fuser rollers push the paper into the output bin. The transfer unit is cleaned and the
process begins again for the next page.
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Страница 17: ...Notices and safety information xvii 5062...
Страница 18: ...xviii Service Manual 5062...
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Страница 38: ...1 14 Service Manual 5062...
Страница 178: ...2 140 Service Manual 5062...
Страница 220: ...3 42 Service Manual 5062...
Страница 234: ...4 14 Service Manual 5062 11 Slide the lower left cover down to remove it from the left cover...
Страница 239: ...Repair information 4 19 5062 3 Remove the three screws A and the two screws B A 88A0323 B 88A0212 A 88A0323...
Страница 242: ...4 22 Service Manual 5062 3 Separate the system board shield door from the rear upper cover...
Страница 244: ...4 24 Service Manual 5062 6 Remove the screw B 7 Remove the four screws C B 88A0212 C 88A0323...
Страница 253: ...Repair information 4 33 5062 4 Remove the eight screws A from the waste toner left cover A 88A0323 88A0323 A...
Страница 258: ...4 38 Service Manual 5062 3 Remove the screw A in the top cover A 88A0323...
Страница 260: ...4 40 Service Manual 5062 6 Press the release tab B to disconnect the cable from the assembly B...
Страница 273: ...Repair information 4 53 5062 3 Align the top edge of the duplex assembly with the post and then replace the screw...
Страница 275: ...Repair information 4 55 5062 4 Push the assembly up and pull to remove it...
Страница 279: ...Repair information 4 59 5062 2 Pull down the two fuser latches A 3 Pull to remove the fuser assembly A...
Страница 326: ...4 106 Service Manual 5062 3 Remove four screws A 4 Rotate the panel up and pull it out A 88A0323...
Страница 334: ...4 114 Service Manual 5062 4 Disconnect the sensor cables A 5 Clip the cable tie and route the cables through the frame A...
Страница 377: ...Repair information 4 157 5062 8 Remove the 550 sheet tray controller card assembly from the shield...
Страница 397: ...Repair information 4 177 5062 8 Release the three drive assembly cables from the cable guides C C...
Страница 400: ...4 180 Service Manual 5062 4 Remove the three screws B securing the controller card housing B 88A0231...
Страница 423: ...Repair information 4 203 5062 7 Remove the motor from the bracket...
Страница 426: ...4 206 Service Manual 5062 4 Release the latch B securing the pass thru sensor 5 Remove the pass thru sensor B A...
Страница 428: ...4 208 Service Manual 5062 6 Disconnect the four pick assembly connectors C from the controller card assembly C...
Страница 429: ...Repair information 4 209 5062 7 Release the pick assembly cables from the cable guide D D...
Страница 431: ...Repair information 4 211 5062 This is the photo of the 2000 sheet high capacity feeder pick assembly...
Страница 436: ...4 216 Service Manual 5062 This is the photo of the 2000 sheet high capacity feeder pick roll assembly...
Страница 442: ...4 222 Service Manual 5062 4 Pull the upper back portion of the right side cover 5 Lift the right side cover to remove it...
Страница 443: ...Repair information 4 223 5062 This is the photo of the 2000 sheet high capacity feeder right side cover...
Страница 464: ...4 244 Service Manual 5062 3 Using a spring hook remove the spring...
Страница 492: ...4 272 Service Manual 5062 3 Use a spring hook to remove the spring A...
Страница 517: ...Repair information 4 297 5062 4 Remove the screw C from the left side...
Страница 521: ...Repair information 4 301 5062 6 Remove the two screws D one screw E and disconnect the cable F...
Страница 522: ...4 302 Service Manual 5062 7 Remove the right lower cover Note Observe the routing of cable through the side frame...
Страница 523: ...Repair information 4 303 5062 8 Remove the two screws H 9 Remove the two screws I and two screws J...
Страница 536: ...4 316 Service Manual 5062 5 Flex the back of the frame to release the rear edge and then remove the guide...
Страница 537: ...Repair information 4 317 5062...
Страница 538: ...4 318 Service Manual 5062...
Страница 540: ...5 2 Service Manual 5062 Connectors System board...
Страница 549: ...Connector locations 5 11 5062 550 sheet tray option system card J35 J34 J32 J30 J10 J3 JPTS1 J4 J17 J2...
Страница 552: ...5 14 Service Manual 5062 2000 sheet high capacity feeder option system card J35 J34 J32 J10 J3 JPTS1 J4 J17 J11 J2 J16...
Страница 555: ...Connector locations 5 17 5062 5 bin mailbox printer circuit board...
Страница 556: ...5 18 Service Manual 5062...
Страница 560: ...6 4 Service Manual 5062...
Страница 562: ...7 2 Service Manual 5062 Assembly 1 Top right and front covers 1 2 3 4 5 6 7 9 10 11 12 13 14 15 8...
Страница 564: ...7 4 Service Manual 5062 Assembly 2 Left and rear covers 1 2 4 5 6 7 8 9 10 11 12 13 14 3...
Страница 566: ...7 6 Service Manual 5062 Assembly 3 Front 1 2 4 5 6 7 8 3 3 3 3...
Страница 568: ...7 8 Service Manual 5062 Assembly 3 1 Front continued 1 2 4 5 1 1 1 3...
Страница 570: ...7 10 Service Manual 5062 Assembly 4 Left 1 2 4 5 6 8 7 3...
Страница 572: ...7 12 Service Manual 5062 Assembly 4 1 Left continued 1 2 3 4...
Страница 574: ...7 14 Service Manual 5062 Assembly 5 Rear 1 2 3 6 10 8 9 11 4 7 5 12...
Страница 576: ...7 16 Service Manual 5062 Assembly 6 Optional 550 sheet tray 1 2...
Страница 578: ...7 18 Service Manual 5062 Assembly 7 Optional 550 sheet drawer assembly 4 5 3 2 2 1...
Страница 580: ...7 20 Service Manual 5062 Assembly 8 Optional 2000 sheet high capacity feeder 2 3 4 5 6 1 7 9 6 10 8...
Страница 582: ...7 22 Service Manual 5062 Assembly 9 Finisher assembly...
Страница 584: ...7 24 Service Manual 5062 Assembly 9 1 Finisher assembly continued...
Страница 586: ...7 26 Service Manual 5062 Assembly 10 Finisher stapler assembly 1 2...
Страница 588: ...7 28 Service Manual 5062 Assembly 11 High capacity output stacker...
Страница 590: ...7 30 Service Manual 5062 Assembly 11 1 High capacity output stacker continued...
Страница 604: ...7 44 Service Manual 5062...
Страница 606: ...A 2 Service Manual 5062 Print Quality Pages Page 1 total of five...
Страница 607: ...Appendix A Print samples A 3 5062 Print Quality Pages Page 2 total of five...
Страница 608: ...A 4 Service Manual 5062 Print Quality Pages Page 3 total of five...
Страница 609: ...Appendix A Print samples A 5 5062 Print Quality Pages Page 4 total of five...
Страница 613: ...Appendix A Print samples A 9 5062 Printhead electronic alignment test page Magenta two of two...
Страница 626: ...I 12 Service Manual 5062...
Страница 630: ...I 16 Service Manual 5062...