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December 2003                                                                                                                                    P/N 48D0139 • Rev. 5

Lexington Forge warrants its products to be free of defects in material and workmanship and backs each product with a 
Limited Lifetime Warranty. This warranty is to the original purchaser of a Lexington Forge product and is not transferable.

LIFETIME WARRANTY

Covered under this warranty are the insert body, combustion chamber, door frame, gold plating (manufacturing defects only), 
glass (thermal breakage only), heat exchange system, and burner. This coverage includes parts and reasonable labor during 
the first five years of ownership and parts only thereafter.

FIVE YEAR WARRANTY

Ceramic fiber logs, firebrick panels and secondary air tubes are covered for a period of five years from the date of pur-
chase. 

TWO YEAR WARRANTY

Gas valves, pilot assemblies, thermopiles, thermocouples, regulators, electrical components, cast iron grates and blowers are 
covered for a period of two years from the date of purchase. 

EXCLUSIONS

Items that are not covered under this warranty include but are not limited to damage or chipping to any component surfaces, 
gasketing, refractory material, or trim. It does not cover installation or operational problems related to venting systems, 
inadequate draft, inadequate gas pressure, adjustments to the appliance, the cost of inspection, components which have been 
altered or modified, labor costs, removal and re-installation costs, shipping to or from the factory or authorized service center, 
shipping damage, damage from improper use or neglect, installation damage, damage from unauthorized service, incidental 
or consequential damage or negative pressure caused by mechanical systems such as furnaces, fans, clothes dryers etc. 

TERMS

This warranty shall be void if the appliance is not installed by qualified installer in accordance with the installation instructions 
provided with the appliance and state and local codes. The warranty shall also be void if the appliance is not operated and 
maintained in accordance with the operating instructions supplied with the appliance. All service work must be performed by 
an authorized service representative. Any part or parts, which we deem defective, will be repaired or replaced at Lexington 
Forge’s option, through an authorized dealer or service provider.
This warranty is expressly in lieu of other warranties, express or implied, including the warranty of merchantability of fitness 
for purpose and of all other obligations or liabilities. Lexington Forge does not assume for it any other obligations or liability 
in connection with the sale or use of the appliance. In states that do not allow limitations on how long an implied warranty 
lasts, or do not allow exclusion of indirect damages, those limitations of exclusions may not apply to you. You may also have 
additional rights not covered in this Limited Warranty.
Lexington Forge reserves the right to investigate any and all claims against the Limited Warranty and decide upon the method 
of settlement.

Lexington Forge • 149 Cleveland Drive • Paris, KY • 40361

WARRANTY COVERAGE 

Содержание ASHTON AI42DV

Страница 1: ...ge Refer to this manual For assistance or additional information consult a qualified installer service agency or the gas supplier This appliance is only for use with the type of gas indicated on the r...

Страница 2: ...4 Installing Trim 24 Installing On Off Switch 24 Filigree Installation 25 Door Installation 26 Operating Instructions 27 What To Do If You Smell Gas 27 Lighting Pilot for the First Time 27 Lighting Pi...

Страница 3: ...sealed If this unit is not properly installed by a qualified service person with glass door properly seated and sealed combustion leakage can occur CARBON MONOXIDE POISONING Early signs of carbon mono...

Страница 4: ...nce of local codes with the National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 1 16 Do not obstruct the flow of combustion and ventilation air in any way Provide adequate cl...

Страница 5: ...me approved The appliance must be prop erly connected to a venting system Hi Lo Knob PRODUCT SPECIFICATIONS The efficiency rating of this appliance is a product thermal efficiency rating determined un...

Страница 6: ...y Pressure 10 5 Maximum Supply Pressure 13 Minimum Supply Pressure 4 5 Minimum Supply Pressure 11 NOTE Ashton AI42 model insert works without any electrical supply Optional blower must have electricit...

Страница 7: ...th N M Fireplace opening width P Firebox depth at insert back height Q N Depth of insert Q Insert back height AI42 FIREPLACE FIREPLACE MINIMUM OPENING A 251 4 641mm D 237 8 606mm L 231 2 596mm B 36 91...

Страница 8: ...ng the gas fireplace insert consider the functioning needs of the fireplace Confirm the size of the fireplace cavity the design of the chimney and the availablility of the gas supply and electricity f...

Страница 9: ...than 3 4 from the facing If it does it is considered a mantel and must meet the mantel requirements shown above HEARTH REQUIREMENTS The insert must be installed on a non combustible hearth extending...

Страница 10: ...eliminate dust This heater may be placed in a bedroom Please be aware of the large amount of heat this appliance produces when determining a location Minimum 231 2 597mm The gas line should be install...

Страница 11: ...ero Clearance Requirements IMPORTANT Please review the following carefully It is normal for inserts fabricated of steel to give off some expansion and or contraction noises during the start up or cool...

Страница 12: ...kit instructions Only a qualified installer service person should install venting system The installer must follow these safety rules Wear gloves and safety glasses for protection Use extreme caution...

Страница 13: ...tested at altitudes ranging from sea level to 4 500 feet USA 0 2000 feet Canada In this testing heater with standard orifice burns correctly with just an air shutter adjustment If you need to resize o...

Страница 14: ...t Any cracks or damage inside chimney must be repaired The block off plate AI42AK43 must seal intake to the chimney space so that air is drawn down chimney for combustion air Block off Plate AI42AK43...

Страница 15: ...ent Figure 12 Temporarily attach flex vent to top of chimney Leave some extra slack in flex vent 6 Slide insert into place Guide the manifold over the insert until it is fully in place Figure 13 7 Rem...

Страница 16: ...supply Follow all local codes WARNING INSTALLATION ITEMS NEEDED Before installing insert and burner system make sure you have the items listed below External regulator supplied by installer Piping che...

Страница 17: ...own in Figure 15 Locate sediment trap drip leg where it is within reach for cleaning Install in piping system between fuel supply and burner system Locate sediment trap drip leg where trapped matter i...

Страница 18: ...and water solution or a gas sniffer 4 To adjust flame height turn HI LO knob to HI to get maximum pressure to burner Turn HI LO knob to LO to get minimum pressure 5 To check gas pressures at valve tu...

Страница 19: ...s should only be performed by a qualified licensed electrician Main power must be off when connecting to main electrical power supply or performing service All wiring shall be in compliance with all l...

Страница 20: ...s to prevent skin irritation from ceramic fibers After handling the logs wash your hands gently with soap and water to remove any traces of fibers The positioning of the logs is critical to the safe a...

Страница 21: ...e log 3 to the right of rear log 1 See Figure 20 6 Place left center log 4 on top two pins next to left base log 2 Line up hole in bottom left center log 4 with pin on burner See Figure 21 7 Set right...

Страница 22: ...op log 6 on cutout of right base log 3 Line up hole in bottom or right top log 6 with pin on right center log 5 See Figure 23 9 Lay top Y log 7 across rear log 1 and left center logs 4 Place Y log 7 o...

Страница 23: ...of grate See Figures 25 and 26 Do not exceed 1 depth of coverage Lightly cover the airspace between logs and burner with small pieces rock wool for a better burner flame and glow See Figure 26 Also u...

Страница 24: ...trim over surround See Figure 28 2 Attach a piece of double stick tape to bottom side of surround to keep bottom from flaring out See Figure 28 INSTALLING ON OFF SWITCH 1 After installing surround an...

Страница 25: ...n the facing will be permanent when heater is lit NOTICE FILIGREE INSTALLATION INSTALLING FILIGREE FACING 1 Line up four 4 screw holes on filigree facing with four 4 screw holes on surround See Figure...

Страница 26: ...fore lighting the heater Any fingerprints left on the facing will be permanent when heater is lit NOTICE DOOR INSTALLATION INSTALLING DOORS Slide one door onto hinges Repeat for other door See Figure...

Страница 27: ...re or explosion D Do not use this appliance if any part of it has been under water Immediately call a qualified service tech nician to inspect the appliance and to replace any part of the control syst...

Страница 28: ...trol has an interlock device that does not allow the lighting of the insert up to the moment the safety device of the flame has not interrupted the gas flow After that period of time when the magnet i...

Страница 29: ...terclockwise to the ON position See Figure 35 It will take less than four 4 seconds for the burner to ignite PILOT POSITION Depress and turn knob to pilot position to keep burner off while maintaining...

Страница 30: ...for typical pilot flame Let glass cool before cleaning Do not clean glass when it is hot Damage could occur CAUTION Make sure the gas valve knob is in the OFF position Wait at least five 5 minutes bef...

Страница 31: ...be adjusted for high altitude as follows To increase air mixture push up the adjustment rod located beneath the insert This opens the shutter more and will stop sooting See Figure 41 To decrease air...

Страница 32: ...overlap on each side 6 Place new glass in frame 7 Fasten retaining brackets back into place with 5 16 nuts 8 Replace 7 8 rope Make sure the joint is at the bottom and there is no gap 9 Slide door bac...

Страница 33: ...mopile and touch top of thermocouple See Figure 45 If not contact dealer for service 2 Turn gas control knob to OFF position to shut off gas to heater See step To Turn Off Gas page 29 Let heater cool...

Страница 34: ...not formed Replace glass and glass frame if damaged 6 Inspect area behind access door Clean if necessary Check gas control valve and all gas lines If damaged do not use heater Contact your dealer 7 S...

Страница 35: ...icing CAUTION DESCRIPTION QTY PART NUMBER Right Blower 1 33D0700 Left Blower 1 45D0240 PARTS NOT SHOWN Thermostat Bracket 1 45D0258K Thermostat 1 23D6100 Speed Control 1 26D0746 Wire Harness 1 41D0203...

Страница 36: ...36 48D0139 REPLACEMENT PARTS...

Страница 37: ...tension 1 43D0095 43D0095 14 Knob Extension ON OFF 1 43D0094 43D0094 15 Ignitor Battery Module 1 45D0077 45D0077 16 Ignitor Wire Harness 1 45D0078 45D0078 17 ON OFF Wire Harness 1 48D0163 48D0163 18 3...

Страница 38: ...tor connections are good but there is no spark 3 Check for spark arcing from the elec trode to pilot Adjust and retighten 1 Check for proper connection of thermo couple to rear of valve 2 Bleed line C...

Страница 39: ...THE INSTALLER FOR WARRANTY PURPOSES AND FUTURE REFERENCE LEXINGTON FORGE Model _____________________________ Name of Owner Name of Installer Address Address Phone Phone Name of Dealer Address Phone M...

Страница 40: ...or authorized service center shipping damage damage from improper use or neglect installation damage damage from unauthorized service incidental or consequential damage or negative pressure caused by...

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