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GreenMAX Relay System Cabinet

Cat. Nos. R16TC-100, R32TC-100, R48TC-100

For use with GreenMAX Relay Systems

WARNINGS AND CAUTIONS:

•  To be installed and/or used in accordance with appropriate electrical codes and regulations.
•  Installation and maintenance of this unit and the associated components requires an electrician.
•  All relays must be installed on a Relay Insert Panel in a Leviton GreenMAX Relay Systems cabinet.
•  The covers and lower ventilation plate must be in place when any circuit in the cabinet is energized. 

INSTALLATION

English

PK-93838-10-00-0A-X2

 To Install

MOUNT CABINET

1.  WARNING: TO AVOID FIRE, SHOCK, OR DEATH; TURN OFF POWER AT CIRCUIT BREAKER OR FUSE AND 

TEST THAT THE POWER IS OFF BEFORE WIRING! 

2.  Securely mount enclosure to wall using fasteners appropriate for wall type.
 

NOTE: Mounting holes are provided in the enclosure, the upper holes are keyhole slots to facilitate easy hanging. 

Any field drilled mounting holes should be confined to the wire-way areas so that they do not obstruct the 

installation of the Relay Insert Panels or the Command Module. 

3.  Install all conduit runs and pull all lighting circuit and power wiring.
 

NOTE: It is recommended that all wire be pulled prior to installing the Command Module and Relay Insert Panels. 

This will prevent damage to the electrical components. 

INSTALL COMMAND MODULE

1.  Install the Command Module by sliding the slots on the bottom of the Command Module over the mounting tabs 

of the cabinet. Pass the Power Supply leads through the grommet to the power wiring area while installing. The 

Command Module should be free to rotate forward and back without any obstruction. Fasten the Command 

Module in place with the two screws provided 

(see Detail on page 2)

2.  Connect the incoming Line, Neutral, and Ground wires of the designated power circuit, to the cabinet electronics.
 

NOTE: This connection should be made in the power wiring area provided. If the source of power requires that 

this area must be separated from other circuit conductors, install the metal partitions provided. The Neutral 

connection must also include the Neutral wire from the uppermost Relay Insert Panel. A jumper is provided to 

extend this conductor from the Relay distribution spine to the connection point. 

3.  Connect the Equipment Grounding conductor to the grounding location provided adjacent to the system power 

supply. Use the ground screw provided for this purpose. 

4.  Using Cat 5 (or better) cables and RJ45 connectors, connect the Power Supply to both the MPU and the Low 

Voltage input board using the designated ports.

 

NOTE: If Low Voltage inputs are required, make these connections according to the diagrams provided for the 

specific input type. To aid this process, remove the terminal blocks by pulling the green block straight out and 

away from the module. Provide enough cable length to allow the unobstructed movement of the Command 

Module. 

INSTALL RELAY INSERT PANEL

1.  Position Relay Insert Panel on the locating tabs of the cabinet and fasten in place with the two mounting screws 

provided at the top of the panel. Plug the ribbon cable into the Command Module. The Neutral jumper must be 

extended to make a connection with the Power Supply neutral and the panel feed.  

2.  Connect Line and Load to the relays according to the panel schedule provided in the document package.
 

NOTE: Relay line and load terminals are suitable for wire sizes #6 to #14 AWG Copper solid or stranded. 

Stranded wire should be tightly twisted before insertion into terminal. 

WIRE LOW VOLTAGE INPUT CARD

1.  Wire Low Voltage wiring according to the device wiring diagrams.
 

NOTE: Low Voltage wiring should be confined to the designated areas at the top of the enclosure. LumaCAN 

wiring is interconnected with Cat5 (or better) cable and RJ45 connectors. All cables should be tested and verified 

for proper operation before being connected to any components.

 

NOTE: Areas at the top left and right corners of the enclosure can be used for either Low Voltage or High Voltage 

wiring. Metal barriers are provided to segregate Lighting/ Power Wiring and Low Voltage wiring. These barriers 

can be relocated as necessary.

 

NOTE: Low voltage wire should be #14 - #24 AWG. 

RATINGS:

•  For relay ratings, see the Installation Sheet provided with either the Relay Insert Panels or the Individual relay.

  The power requirement of the Command Module is: 100-277VAC 50/60Hz

•  The load rating of the Power Supply of the Command Module is: 70W @ 24VDC +/-10% 
•  This component is suitable for NEMA1 applications only (indoor use/not water or weather resistant).

3.  To test circuit, turn circuit breaker OFF, use the manual actuator handle to turn the relay to the Closed or ON 

position and then turn circuit Breaker ON. This prevents damage to the relay if the circuit is shorted.

 

NOTE: Individual relays can be relocated or added by aligning and inserting tabs on the base of the relay in the 

slots provided in the back-plate. While inserted, slide the relay toward the center until completely engaged. 

Relay Insert Panels

Cat Number:

R1600-000 

R1616-1DS

R1616-1CB 

R1616-2CB 

R1616-1CS 

R1616-2CS

R1616-1TB 

R1616-2TB 

(SHOWN)

R1616-1TS 

R1616-2TS

Enclosure

Cat Number:

R16TC-100

R32TC-100

R48TC-100 

(SHOWN)

Multi-use Areas 

Removable 

barriers partition 

this area to 

meet field 

requirements. 

Mounting holes

Quantity of 

holes provided 

depends on 

length of cabinet. 

Upper holes 

are slotted to 

ease installation. 

Additonal holes 

may be added 

in the wireway 

area only. Avoid 

areas  reserved 

for the Relay 

Insert Panels and 

the Command 

Module.

Conduit Entry

Conduits can 

enter the cabinet 

on all four (4) 

sides. Plan for 

Low Voltage 

conductors at 

the top of the 

enclosure.

Low Voltage Area

Relay Insert Panel Mounting Tab

Line Terminals

Phase 1

Phase 2

Load Terminals

Manual Actuator

Command Module

Cat Number:

RPM00-100

RPM08-108

RPM16-116 

(SHOWN)

Lighting & P

ow

er 

Wire

w

ay

Lighting & P

ow

er 

Wire

w

ay

Wireway

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