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Leuze electronic ERS200 Series, Руководство по эксплуатации

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Safety

8

ERS200 Leuze 

electronic

2.1

Approved purpose and foreseeable improper operation

2.1.1

Proper use

• The E-Stop Rope Switch must only be used after it has been selected in 

accordance with the respectively applicable instructions and relevant stan-
dards, rules and regulations regarding labor protection and occupational 
safety, and after it has been installed on the machine, connected, commis-
sioned, and checked by a competent person.

• When selecting the E-Stop Rope Switch it must be ensured that its safety-

related capability meets or exceeds the required performance level PL

r

 

ascertained in the risk assessment.

• It must be in perfect condition and inspected regularly.
• The switching process must only be triggered by an actuator approved for 

this E-Stop Rope Switch that is connected to the moveable guard in a non-
detachable and tamperproof manner.

An E-Stop Rope Switch is a supplementary protective measure for shutting down 
in the event of an emergency and must not be used as a replacement for other 
protective devices. 

ERS200 E-Stop Rope Switches are actuated via a rope. They must be connected 
so that the switching function is actuated by moving the rope in any direction and 
the dangerous state is stopped immediately.

WARNING

A running machine can cause severe injuries!

ª

Make certain that, during all conversions, maintenance work and inspections, 
the system is securely shut down and protected against being restarted 
again.

WARNING

Severe accidents may result if an E-Stop command device is not used 
properly!

ª

Do not use as a replacement for other protective devices.

ª

Investigate the cause of each release of an E-Stop Rope Switch along the 
entire length of the rope.

Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: [email protected]

Содержание ERS200 Series

Страница 1: ... Command Devices O r i g i n a l o p e r a t i n g i n s t r u c t i o n s EN 2011 07 607330 We reserve the right to make technical changes Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Страница 2: ...9 6 1 Setting the actuator head 23 6 2 Mounting the E STOP Rope Switch 24 6 3 Mounting the rope 25 7 Electrical connection 30 7 1 Connecting the contact block 30 8 Setting the device into service 33 9 Testing 34 9 1 To be performed prior to the initial start up by competent personnel 34 9 2 To be performed periodically by competent personnel 34 9 3 To be performed daily by the operating personnel ...

Страница 3: ...4 ERS200 Leuze electronic Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Страница 4: ... download document ERS200 Safe implementation and operation from Lueze website Table 1 1 Documents on the ERS200 E Stop Rope Switch Purpose and target group Title Source Detailed information for all users ERS200 Safe imple mentation and opera tion On the Internet download from Leuze website Basic information for technicians and operating company ERS200 Application information Print document part n...

Страница 5: ...are not followed WARNING Signal word for severe injury Indicates dangers that may result in severe or fatal injury if the measures for danger avoidance are not followed DANGER Signal word for life threatening danger Indicates dangers that will result in severe or fatal injury if the measures for danger avoidance are not followed Symbol for tips Text passages with this symbol provide you with furth...

Страница 6: ...Safety of machinery EN ISO 13849 1 Safety related parts of control systems The realizable category of the integration in control circuits according to EN ISO 13849 1 is dependent on the used contact block and wiring In particular the following national and international legal regulations apply for the start up technical inspections and work with Safety Switch Machinery directive 2006 42 EC Low vol...

Страница 7: ...s connected to the moveable guard in a non detachable and tamperproof manner An E Stop Rope Switch is a supplementary protective measure for shutting down in the event of an emergency and must not be used as a replacement for other protective devices ERS200 E Stop Rope Switches are actuated via a rope They must be connected so that the switching function is actuated by moving the rope in any direc...

Страница 8: ...ple persons is dependent on the function of this Safety Switch e g nuclear power plants trains aircraft motor vehicles incinera tors medical devices Handling the E Stop Rope Switch ª Observe mounting conditions see chapter 6 ª The maximum permissible rope length must not be exceeded ª Observe the permissible environmental conditions for storage and operation see chapter 14 ª Immediately replace da...

Страница 9: ...ess the safety of the machine knows the instructions for the E Stop command device and the machine has been instructed by the responsible individuals on the mounting and operation of the machine and of the E Stop command device 2 3 Responsibility for safety Manufacturer and operating company must ensure that the machine and imple mented E Stop Rope Switch function properly and that all affected pe...

Страница 10: ...al safety and safety at work regular testing by competent personnel 2 4 Exemption of liability Leuze electronic GmbH Co KG is not liable in the following cases E Stop Rope Switch is not used as intended safety notices are not adhered to mounting and electrical connection are not properly performed reasonably foreseeable misuse is not taken into account Buy www ValinOnline com Phone 844 385 3099 Em...

Страница 11: ...r head which can be turned in 90 increments ensures that the Reset button the position of which is likewise displayed by means of an indicator is easily accessible With deflection rollers the course of the rope can be adjusted to many danger zones Various contact sets housing sizes and rope exit directions fulfill the most diverse requirements 1 Actuator head 2 Adjustment indicator 3 Fastening for...

Страница 12: ... exit lengthwise ERS200 M4C1 M12 HLR 63000504 2NC 1NO 1 cable entry exit lengthwise M12 plug ERS200 M4C3 M20 HAR 63000520 2NC 1NO 3 cable entries exit to the right ERS200 M0C3 M20 HAR 63000522 2NC 1NO 3 cable entries exit to the right ERS200 M1C1 M20 HAR 63000523 2NC 1 cable entry exit to the right ERS200 M4C3 M20 HAL 63000521 2NC 1NO 3 cable entries exit to the left ERS200 M0C3 M20 HAL 63000524 1...

Страница 13: ...LR in mm Figure 3 2 Dimensions ERS200 MxC3x HAR in mm E E T R S P U L L T O 28 28 56 57 18 40 33 72 129 6 14 5 14 5 19 5 5 2x6 2 E E T R S P U L L T O 57 18 40 6 56 33 22 32 20 84 14 5 14 5 89 47 8 5 2x6 2 Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Страница 14: ...MxC3x HAL in mm Figure 3 4 Dimensions ERS200 MxC1x HLR in mm E E T R S P U LL T O 40 6 56 33 20 84 14 5 22 32 47 8 14 5 18 57 89 5 2X6 2 E E T R S P U L L T O 60 15 30 30 40 72 6 5 138 5 38 28 16 5 3 19 5 5 3x7 3 28 Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Страница 15: ...AR in mm Figure 3 6 Dimensions ERS200 MxC1x HAL in mm E E T R S P U L L T O 22 98 5 20 84 16 15 30 30 40 6 5 60 5 3 38 49 5 5 3x7 3 E E T R S P U LL T O 20 84 16 15 30 30 40 6 5 60 5 3 38 22 49 5 98 5 5 3x7 3 Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Страница 16: ...ks an E Stop command is triggered The contact block remains in the Stop state until the rope tension is restored to the correct value see adjustment indicator and the Reset button is manually pulled out to the notch position Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Страница 17: ...ic 5 Applications The E Stop Rope Switch is suitable as a device for the position independent E Stop command output at extended points of operation or danger zones Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Страница 18: ... the E Stop Rope Switch is only ensured if it is appro priately and professionally mounted for the respective intended area of applica tion ª Mounting may only be performed by competent personnel ª Observe standards regulations and environmental conditions ª Protect the housing from penetrating soiling ª Test to ensure proper function 18 m MAX 2 3 m 2 3 m 2 3 m 2 3 m 2 3 m 2 3 m 24 m MAX 2 3 m 2 3...

Страница 19: ...length as a function of temperature fluctuation for mounting examples A E Example If mounting example C is subject to temperature fluctuations of 30 C the maximum length of the rope is 10m 0 5 10 15 20 25 30 A 0 10 20 30 40 50 60 70 80 90 100 y x B C E D Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Страница 20: ...with eyelet and clamping sleeve 5 Safety spiral spring AC SL ERS 6 Deflection roller AC AP ERS Figure 6 3 Mounting examples F J 5 m max 5 m max 50 m MAX 3 5 m 3 5 m 3 5 m 3 5 m 3 5 m 3 5 m 70 m MAX 3 5 m 3 5 m 3 5 m 3 5 m 3 5 m 3 5 m 3 5 m 16 m MAX 35 m MAX 3 5 m 3 5 m 3 5 m F G H I J 3 3 3 4 4 3 4 4 4 4 5 6 1 2 2 Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Страница 21: ... to temperature fluctuations of 30 C the maximum length of the rope is 50m 0 10 20 30 40 50 60 70 80 0 10 20 30 40 50 60 70 80 90 100 y x F G H J I For applications with an elevated risk an E Stop Rope Switch should be mount ed at each end of the rope In this case the changed rope length and the two channel integration in the safety circuit must be taken into account Buy www ValinOnline com Phone ...

Страница 22: ...tor head ª Loosen the 4 screws on the actuator head ª Turn the actuator head in the appropriate actuation direction for the Reset but ton ª Tighten the 4 screws on the actuator head with 0 7 0 9Nm Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Страница 23: ...tion triggers an E Stop the occupied area is visible along the entire rope length from the location of the E Stop Rope Switch rope is aligned with the axis of the E Stop Rope Switch button if applicable to the first deflection roller ª Position the E Stop Rope Switch button so that it is aligned with the direction of the rope ª Position the washers and screw down the E Stop Rope Switch with 2 3Nm ...

Страница 24: ...the rope cover for the rope clamp onto the rope ª Guide the rope end into the rope clamp WARNING Severe accidents may result if the rope is not mounted properly The rope must not chafe or catch ª Use deflection rollers ª Observe the maximum lengths which are dependent on temperature fluctu ations see chapter 6 and see chapter 14 ª Pay attention to rope tension use safety spiral springs if necessar...

Страница 25: ...f the rope over deflection rollers and through eye bolts if applicable up to the adjustable rope clamp with hook on the E Stop Rope Switch ª Push the rope cover for the rope clamp onto the rope ª Guide the end of the rope into the rope clamp on the E Stop Rope Switch Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Страница 26: ...e so that it does not sag and screw down in the rope clamp ª Turn the hook to pretighten the rope ª Tighten the rope so that the adjustment indicator 1 is in the center of the green ring 2 2 1 Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Страница 27: ...ctronic ª Secure the hook and rope clamp with a lock nut ª If necessary trim any excess rope ª Push the rope cover over the adjustable rope clamp with hook Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Страница 28: ...eset button 3 thereby closing the safety contacts in the E Stop Rope Switch If the rope is correctly tensioned the Reset button 3 locks into place and a green ring 4 remains visible 3 4 3 3 4 Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Страница 29: ...ating maximum current load is observed see chapter 14 Figure 7 1 Contact block 1NC 1NO ERS200 M0xxx Figure 7 2 Contact block 2NC ERS200 M1xxx Figure 7 3 Contact block 2NC 1 NO ERS200 M4xxx WARNING Serious accidents may result if the electrical connection is faulty ª Electrical connection may only be performed by competent personnel 22 21 14 13 22 21 14 13 22 21 12 11 22 21 12 11 22 21 12 11 22 21 ...

Страница 30: ...gure 7 5 Connection example ERS200 M1C3 M20 HLR DANGER Risk of death by electric shock ª Interrupt the voltage supply to the E Stop Rope Switch 3 4 5 6 7 8 1 1 7 6 5 4 3 2 8 Var B Var A K3 K4 14 24 42 13 23 41 K4 K3 1 2 0V 0V PE PE L S1 K3 K4 24V 0V MSI SR4 A1 A2 A2 S22 S12 S31 S33 S34 S35 2 AOPD 1 AOPD 33 34 2 AOPD IV 0 RES 0 RES I x1 x2 L ERS200 M1C3 M20 HLR 11 22 21 12 1 2 1 2 L L 1 2 24V 24V A...

Страница 31: ...ical connection 32 ERS200 Leuze electronic ª Tighten cable terminal screws with 0 6 0 8Nm ª Tighten the housing cover with 0 8 1 2Nm Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Страница 32: ...tes E Stop Rope Switch is mounted and connected according to these instruc tions operating personnel have been trained in the correct use ª Test the function of the E Stop Rope Switch see chapter 9 The E Stop Rope Switch is then ready for use Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Страница 33: ... 9 2 9 2 To be performed periodically by competent personnel Mechanical function ª Switch off the machine ª Check that all components are securely fastened ª Test the cable entry for leaks ª Check for damage deposits and wear ª Make certain that the rope does not chafe or catch if applicable check deflec tion rollers for ease of motion ª Make certain that the rope is not covered obstructed blocked...

Страница 34: ...ed back on unless the Reset button is pulled out ª Check whether the stopping time of the machine is sufficiently short according to risk analysis and valid standards 9 3 To be performed daily by the operating personnel ª Check for damage or tampering ª Test whether the machine stops when the rope is pulled WARNING Severe accidents may result if tests are not performed properly ª Make certain that...

Страница 35: ...t the actu ator head and the Reset button of the E Stop Rope Switch Prerequisites for cleaning machine is switched off voltage supply to the E Stop Rope Switch is interrupted ª Clean the E Stop Rope Switch regularly e g with a vacuum cleaner Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Страница 36: ...ctronic ERS200 37 TNT 35 7 24V 11 Disposing ª The nationally valid regulations for electro mechanical components are to be observed when disposing Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Страница 37: ...e and support 38 ERS200 Leuze electronic 12 Service and support Contact data Leuze electronic GmbH Co KG In der Braike 1 D 73277 Owen Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Страница 38: ...O ERS 63000797 Stud bolts adjustable AC ENCLF ERS 63000798 End ring with fixing AC SA ERS 63000799 Safety spiral spring for HAL and HAR versions AC P ERS 63000800 Deflection roller straight version CB M12 5000E 5GF 678055 PUR 5 pin 5m shielded M12 coupling straight pre fabricated on one end CB M12 10000E 5GF 678056 PUR 5 pin 10m shielded M12 coupling straight prefabricated on one end CB M12 15000E...

Страница 39: ...fabricated on one end CB M12 15000E 8GF 678062 PUR 8 pin 15m shielded M12 coupling straight prefabricated on one end CB M12 25000E 8GF 678063 PUR 8 pin 25m shielded M12 coupling straight prefabricated on one end Article Part No Description Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Страница 40: ...force pull out ERS200 Mxxx HLR 83 N ERS200 Mxxx HAR 235 N ERS200 Mxxx HAL 235 N Actuation force slacken ERS200 Mxxx HLR 63 N ERS200 Mxxx HAR 147 N ERS200 Mxxx HAL 147 N Actuation force pull out with forced separa tion ERS200 Mxxx HLR 90 N ERS200 Mxxx HAR 250 N ERS200 Mxxx HAL 250 N Actuating path with forced separation ERS200 Mxxx HLR 8 mm ERS200 Mxxx HAR 14 mm ERS200 Mxxx HAL 14 mm Mechanical lif...

Страница 41: ...V 0 4A 24 V 4 A see chapter 13 24 V 2 A see chapter 13 Dimensions dimensional drawings see chapter 3 Protection rating IP 67 Contact allocation ERS200 M0xxx 1NC 1NO ERS200 M1xxx 2NC ERS200 M4xxx 2NC 1NO Contact material silver alloy Switching principle slow action contact Opening of contact positive forced Rated insulation voltage 500VAC 600VDC Conventional thermal current max 10A Short circuit pr...

Страница 42: ...nge operation 25 80 C Rope length at 20 C temperature difference ERS200 Mxxx HLR max 24 m ERS200 Mxxx HAR max 70 m ERS200 Mxxx HAL max 70 m Rope length between 2 deflection rollers or alternatively rope eyelets ERS200 Mxxx HLR max 3 m ERS200 Mxxx HAR max 5 m ERS200 Mxxx HAL max 5 m Dirt levels external in accordance with EN 60947 1 3 These tables do not apply in combination with additional M12 plu...

Страница 43: ...nformity 44 ERS200 Leuze electronic 15 EC Declaration of Conformity You can download this EC Declaration of Conformity as a PDF from Leuze website Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

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