background image

 

2.

 

Install spring adjusting nut (35) and thread it all the 
way down as shown. 

 

3.

 

Install springs (28,29). 

 

4.

 

Install diaphragm disc nut (16 only showing in Fig 
3) and diaphragm disc (24).  (See table 2) 

 

5.

 

Slide  diaphragm  plate/assembly  into  yoke  (32)  as 
shown. 

 

6.

 

Install diaphragm (21) and align holes with those in 
diaphragm case (For sizes 35, 55 and 85).  For 135 
actuators  place  the  bead  of  diaphragm  (21)  in  the 
recess of lower diaphragm case (25). 

 

7.

 

For  35  actuators  and  where  flat  stock  diaphragm 
material  is  used  as  an  emergency  measure  see 
special "performing" instructions in step 8.  Install 
upper diaphragm case (20) and install (4) nuts and 
bolts (22/23) (90

o

 apart) and finger tighten.  Install 

remaining  bolts  and  nuts  and  torque  to  the  values 
given in Table 2.  

 

8.

 

Special  "Performing"  Instructions  -  Flat  stock 
material is used for 35 diaphragms and emergency 
measure  diaphragms.    First  finger  tightens  all 
diaphragm  case  bolts.    Then  compress  actuator 
spring  sufficiently  to  move  diaphragm  through  its 
full  travel.    This  performs  diaphragm  and  permits 
full  movement  through  rated  travel  without 
resistance from a taut diaphragm. 

 

Act. 
Size 
(see 
Fig 1) 

Lower 
Dia. 
Casing 
Bolts 
(26) 

Upper 
Dia. 
Casing 
Bolts 
(22,23) 

35 

15-20 

15-20 

55 

30-36 

15-20 

85 

30-36 

15-20 

135 

45-50 

15-20 

Table 2 - Torque Values (ft-lbs) 

 

Size 

17 

35 

15-20 

2-5 

50-80 

55, 55A, 
85, 85A 

15-20 

2-5 

50-80 

135 

30-36 

2-5 

50-80 

Table 3 – Torque Values Hand Operating Device (ft-lbs) 

Direct Actuator HOD 

Disassembly 

(see Fig 1) 

 
 
 
 
 
 
 
 

1.

 

Remove  nut  (1),  lock  washer  (2),  and  handwheel 
(3). 

 
2.

 

Remove  packing  gland  (5),  packing  ring(s)  (6), 
washer (7), and O-Ring (8) from bonnet (9). 

 

3.

 

Screw  handscrew  (4)  down  into  bonnet  (9)  until 
stem bottoms on bonnet threads. 

 
4.

 

Remove  handscrew  disc  (15)  after  removing 
retaining ring and half rings above it. 

 
5.

 

Remove  handscrew  (4)  through  upper  end  of 
bonnet (9). 

 

Direct Actuator HOD 

Reassembly 

 (see Fig 1) 

 
 

 
 
 

 
 
 

1.

 

Insert handscrew (4) in top of bonnet (9) and screw 
down through bonnet threads. 

 

2.

 

Place retaining ring over handscrew thread. Insert 
half rings in the handscrew groove with wide face 
of rings upward toward bonnet (9). Install 
handscrew disc (15) over half rings and fit retainer 
ring into groove of disc making sure it enters 
groove. 

 

3.

 

Screw handscrew (4) up through bonnet (9). Place 
O-Ring (8) over handscrew (4) stem and into 
bonnet (9) followed by washer (7) and packing 
ring(s) (6). Screw packing gland (5) into bonnet (9) 
and tighten sufficiently to prevent handwheel (3) 

CAUTION! 

 

Spring  load  must  be  completely  removed 
before proceeding or injury/death can occur. 

NOTE 

 

Ensure that all components being installed are free 

from any nicks burrs or defects prior to assembly. 

Содержание 135

Страница 1: ...BLY 4 DIRECT ACTUATOR HOD REASSEMBLY 4 REVERSE ACTUATOR DISASSEMBLY 10 REVERSE ACTUATOR REASSEMBLY 10 REVERSE ACTUATOR HOD DISASSEMBLY 10 REVERSE ACTUATOR HOD REASSEMBLY 11 TROUBLESHOOTING 16 ILLUSTRATION INDEX FIGURE 1 DIRECT DIAPHRAGM ACTUATOR HOD 6 FIGURE 2 EXTERNAL VIEW OF DIRECT ACTING DIAPHRAGM ACTUATOR 8 FIGURE 3 REVERSE DIAPHRAGM ACTUATOR HOD 12 FIGURE 4 DISENGAGING HANDSCREW DISC FROM NUT...

Страница 2: ... equipment about 1 diameter of thread 3 Connect air supply to bottom of actuator and allow actuator to come to rest on valve stem Secure actuator to stem 4 See stroke adjustments section for final setting of actuator Setting Actuator Stroke 1 Apply air to either bottom Reverse or top Direct of actuator and note the total travel distance of actuator 2 To adjust stroke of actuator retract actuator s...

Страница 3: ...actuator Unscrew actuator from equipment shaft by either spinning actuator or unscrewing the shaft NOTE If actuator is mounted to a valve the valve shaft must not be turned unless valve plug is lifted off valve seat 5 Remove all air pressure from actuator and unload spring tension by grasping actuator stem with a wrench and unscrewing spring adjustment nut 40 see Fig 3 6 Actuator is now ready for ...

Страница 4: ...0 15 20 55 30 36 15 20 85 30 36 15 20 135 45 50 15 20 Table 2 Torque Values ft lbs Size 1 5 17 35 15 20 2 5 50 80 55 55A 85 85A 15 20 2 5 50 80 135 30 36 2 5 50 80 Table 3 Torque Values Hand Operating Device ft lbs Direct Actuator HOD Disassembly see Fig 1 1 Remove nut 1 lock washer 2 and handwheel 3 2 Remove packing gland 5 packing ring s 6 washer 7 and O Ring 8 from bonnet 9 3 Screw handscrew 4 ...

Страница 5: ...5 from turning due to vibration etc install bonnet 9 on upper diaphragm case 4 Place handwheel 3 over stem Install lock washer 2 and tighten nut 1 5 Reinstall HOD assembly on actuator ...

Страница 6: ...6 Figure 1 Direct Diaphragm Actuator HOD ...

Страница 7: ...7 DIRECT ACTING PARTS LIST ...

Страница 8: ...8 Figure 2 External View of Direct Acting Diaphragm Actuator ...

Страница 9: ... 3 4 374 7 6 1 4 158 8 22 1 4 565 2 22 1 4 565 2 11 1 8 282 6 2 1 2 63 5 4 1 8 104 8 8 9 16 217 5 2 1 2 63 5 4 3 4 120 7 11 16 17 5 6 152 4 3 500 88 9 1 5 16 33 3 16 NPT 48 lb 21 8 kg 116 lb 52 6 kg 85 in mm 2 1 8 54 0 14 3 4 374 7 6 1 4 158 8 20 1 4 514 4 20 1 4 514 4 9 1 8 231 8 2 1 2 63 5 4 1 8 104 8 7 1 16 179 4 1 3 4 44 5 4 3 4 120 7 11 16 17 5 6 152 4 3 500 88 9 1 5 16 33 3 20 NPT 45 lb 20 4...

Страница 10: ... yoke 34 Insert cap screws 23 through holes in diaphragm lower case 21 and stem seal 29 and tighten as described below 4 In 55R and 85R actuators install stem seal 29 and seal ring 27 and torque per Table 2 What about the base plate 5 In 135R actuator install stem seal 29 and collar 31 over actuator stem 35 in yoke 34 Install lower diaphragm base 21 to yoke 34 Insert studs and nuts 24 through hole...

Страница 11: ...onnet threads 2 Insert diaphragm case 14 making sure that handscrew disc assembly is engaged to diaphragm nut 8 see Fig 4 3 Tighten nuts and bolts 18 19 see Fig 3 into upper diaphragm case 14 4 Screw handscrew 4 up through bonnet 7 5 Place handwheel 3 over stem Install lockwahser 2 and tighten nut 1 Act Size see Fig 1 Lower Dia Casing Bolts 23 24 Upper Dia Casing Bolts 18 19 35R 15 20 15 20 55R 55...

Страница 12: ...12 Figure 3 Reverse Diaphragm Actuator HOD ...

Страница 13: ...13 Figure 4 Disengaging Handscrew Disc from Nut Figure 5 External View of Reverse Acting Diaphragm Actuator ...

Страница 14: ...7 8 606 4 19 3 8 492 1 6 1 4 158 8 9 3 16 233 4 2 1 2 63 5 4 1 8 104 8 4 15 16 125 4 2 1 4 57 2 4 3 4 120 7 11 16 17 5 6 152 4 3 500 88 9 1 5 16 33 3 20 NPT 120 lb 54 4 kg 56 lb 25 4 kg 85AR in mm 2 1 8 54 0 14 3 4 374 7 25 7 8 657 2 21 3 8 542 9 6 1 4 158 8 11 1 8 282 6 2 1 2 63 5 4 1 8 104 8 5 9 16 141 3 3 1 8 79 4 4 3 4 120 7 11 16 17 5 6 152 4 3 500 88 9 1 5 16 33 3 16 NPT 123 lb 55 8 kg 59 lb...

Страница 15: ...15 REVERSE ACTING PARTS LIST ...

Страница 16: ... seal leakage by using a leak detect solution Make sure you also check the stem boot seal for reverse acting actuators Replace seals as necessary When air is removed from the actuator the actuator does not return to either the open or closed position Check for blockage in equipment Check for a broken spring An air control signal is being sent to the actuator but the actuator does not fully stroke ...

Страница 17: ... system designer and user retain final responsibility Designer should consider applicable Codes material compatibility product ratings and application details in selection and application Improper selection application or use of products described herein can cause personal injury or property damage If designer or user intends to use product for an application or use other than originally specified...

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