Gearbox efficiency
Gearboxes
Gearbox efficiency
η
c1
g500-B
2-stage
0.96
3-stage
0.95
4-stage
0.94
Determine product on the basis of the forces
Transmission element
Gear wheels
Sprockets
Toothed belt pulleys
Narrow V-belt
(depending on the
pretension)
(depending on the
pretension)
Additional radial force factor f
Z
≥ 17 teeth: 1.0
≥ 20 teeth: 1.0
With belt tightener: 2.0 –
2.5
1.5 – 2.0
< 17 teeth: 1.15
< 20 teeth: 1.25
Without belt tightener: 2.5
– 3.0
< 13 teeth: 1.4
Calculation
Check
Radial force
F
rad
N
´
=
´
L,max
z
rad
M
f
F
2000
dw
F
rad
≤ f
W
x F
rad,max
Axial force
F
ax
N
F
ax
≤ F
rad,max
x 0.5
dw
Effective diameter of transmission element in mm
f
W
Additional load factor
Radial forces and axial forces
Calculate drive power
Required Drive power
kW
´
=
´ ´ ´
´ h
L
L,max
1
L
H
TU
g
M n
P
9549 k k
k
k
L
Correction factor - operating mode
k
TU
Correction factor - ambient temperature
k
H
Correction factor - site altitude
η
G
Gearbox efficiency
Intensity and load class for mains operation
Calculation
Intensity
F
I
+
+ +
=
+ +
L
M
B
Z
2
I
M
B
Z
J
J
J
J
i
F
J
J
J
i
Ratio of gearbox
J
B
Moment of inertia of brake
J
L
Load moment of inertia
J
Z
Additional moment of inertia (handwheel, 2nd shaft end ...)
J
M
Motor moment of inertia
Intensity
Load type
Load class
F
I
≤ 1.25
Smooth operation, small or light jolts
I
1.25 < F
I
≤ 4
Uneven operation, average jolts
II
F
I
> 4
Uneven operation, severe jolts and/or alternating load
III
Intensity and load class for inverter operation
Calculation
Intensity
=
L,max
I
L
M
M
M
For alternating load, select load
class III!
Intensity
Load type
Load class
M
I
≤ 1.5
Smooth operation, small or light jolts
I
1.5 < M
I
≤ 2
Uneven operation, average jolts
II
2 < M
I
≤ 2.5
Uneven operation, severe jolts and/or alternating load
III
Information on project planning
Drive dimensioning
29
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