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Lenze 8400 protec StateLine mit SO10, Руководство пользователя

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Contents

i

l

 3

EDS84DPSO01   EN   2.1

1

About this documentation

 5 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1.1

Document history

 5 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1.2

Conventions used

 6 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1.3

Terms and abbreviations used

 7 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1.4

Notes used

 8 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

2

Safety engineering

 9 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

2.1

Introduction

 9 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

2.2

Important notes

 10 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

2.2.1

Hazard and risk analysis

 11 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

2.2.2

Standards

 11 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

2.3

Acceptance

 12 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

2.3.1

Description

 12 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

2.3.2

Periodic inspections

 12 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

2.4

Basics for safety sensors

 13 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

3

Safety option 10

 14 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

3.1

Operating mode

 14 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

3.1.1

Introduction

 14 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

3.1.2

Disconnecting paths

 14 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

3.1.3

Safety status

 15 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

3.1.4

Fail−safe status

 15 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

3.2

Status display 

 16 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

3.3

Technical data

 17 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

3.4

Electrical installation

 18 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

3.5

Certification  

19 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

4

Safety option 20

 20 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

4.1

Operating mode

 20 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

4.1.1

Introduction

 20 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

4.1.2

Disconnecting paths

 21 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

4.1.3

Safety status

 21 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

4.1.4

Fail−safe status

 21 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

4.2

Status display 

 22 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

4.3

Technical data

 23 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

4.4

Electrical installation

 24 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

4.5

Certification  

25 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

4.6

Safety functions

 26 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

4.7

Safe parameter setting

 27 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

4.7.1

Parameter setting

 27 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

4.7.2

Parameter sets and axes

 30 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Содержание 8400 protec StateLine mit SO10

Страница 1: ...EDS84DPSO01 Ez Ez Manual 8400 protec l SO10 SO20 SO30 Drive based safety L force Drives Translation...

Страница 2: ...Please read these instructions and the documentation of the standard device before you start working Observe the safety instructions given therein 0Fig 0Tab 0...

Страница 3: ...ty option 10 14 3 1 Operating mode 14 3 1 1 Introduction 14 3 1 2 Disconnecting paths 14 3 1 3 Safety status 15 3 1 4 Fail safe status 15 3 2 Status display 16 3 3 Technical data 17 3 4 Electrical ins...

Страница 4: ...tatus display 39 5 3 Technical data 40 5 4 Electrical installation 41 5 5 Certification 44 5 6 Safety functions 45 5 6 1 Safe torque off 45 5 6 2 Safe stop 1 47 5 6 3 Emergency stop 49 5 6 4 Safe oper...

Страница 5: ...rotec HighLine mit SO10 E84DHxxxxxxxxxxJxx PB 8400 protec HighLine mit SO20 E84DHxxxxxxxxxxKxx PB 8400 protec HighLine mit SO30 E84DHxxxxxxxxxxLxx PB Target group This manual is intended for all perso...

Страница 6: ...ype of information Identification Examples notes Spelling of numbers Decimal separator Point In general the decimal point is used For instance 1234 56 Warnings UL warnings J Are only given in English...

Страница 7: ...supply Optocoupler supply for controlling the drivers OSSD Output Signal Switching Device tested signal output PELV Protective Extra Low Voltage PL Performance Level according to EN ISO 13849 1 PM P...

Страница 8: ...may result in death or serious personal injury if the corresponding measures are not taken Stop Danger of property damage Reference to a possible danger that may result in property damage if the corre...

Страница 9: ...nality and availability Drive based safety with L force 8400 protec Unlike control cabinet devices decentralised drives are frequency inverters which are not locally mounted but directly attached to t...

Страница 10: ...ts of ISO 138491 and ISO 13849 2 This includes i a Switches relays with at least IP54 enclosure Control cabinet with at least IP54 enclosure Please refer to ISO 138491 and ISO 13849 2 for all further...

Страница 11: ...situation Before the launch of a machine the manufacturer of the machine must conduct a hazard analysis according to Machinery Directive 2006 42 EC to determine the hazards associated with the applic...

Страница 12: ...ses the following Documenting the plant including the safety functions Creating an overview screen of the plant Describing the plant Describing the safety equipment Documenting the safety functions us...

Страница 13: ...y system of this device series test pulses 1 ms for monitoring the outputs and cables are permissible The maximally permissible connection capacity of the outputs is to be observed P M switching senso...

Страница 14: ...gory 4 according to EN ISO 13849 1 Danger If the request for the safety function is cancelled the drive will restart automatically You must provide external measures which ensure that the drive only r...

Страница 15: ...1 3 Safety status When the controller is disconnected from the safety unit the Safe torque off STO status is set C00155 bit 10 1 3 1 4 Fail safe status When internal errors of the safety unit are dete...

Страница 16: ...ED on the front of the controller E84DPSO06 SO10 Fig 3 2 Position of the LED for the drive based safety on the device Pos Colour State Description S Enable yellow on Controller is enabled blinking Saf...

Страница 17: ...30 Input capacitance at switch off nF 3 Input delay tolerated test pulse ms 1 Switch off time depending on the controller ms 2 5 4 Running time ms 3 Input current mA 45 50 Input capacitance at switch...

Страница 18: ...tion of safety system Safety Option 10 Pin Connection Description Data M12 5 pole pins A coded 84DPSO05_5 1 SIA Safe input channel A Ityp 45 mA LOW 3 5 V HIGH 18 30 V Supply through safely separated p...

Страница 19: ...Safety option 10 Certification 3 l 19 EDS84DPSO01 EN 2 1 3 5 Certification I Tip The T V Rheinland Group certificate is available on the Internet under http www Lenze com...

Страница 20: ...ety PLC via PROFIsafe PROFINET a higher level safety PLC via PROFIsafe PROFIBUS The functions of the safety option must be parameterised via the Engineer The motion functions are continued to be execu...

Страница 21: ...3x 3x Xxx E84DPSO02 Fig 4 1 Operating principle of safety unit SO Safety option 10 20 or 30 xxx Control terminals used in safety engineering systems or safety bus C Control section mC Microcontroller...

Страница 22: ...between standard device and safety system is running blinking Drive based safety is in service status off Communication between standard device and safety system is not possible S Error red on Fault...

Страница 23: ...4 3 Technical data Safety option 20 is exclusively controlled via the safety bus Supply voltages signal levels etc of the used safety bus system are relevant Since there are no inputs or outputs at t...

Страница 24: ...n 20 Electrical installation 4 l 24 EDS84DPSO01 EN 2 1 4 4 Electrical installation Safety option 20 does not require external wiring because the safety functions are exclusively controlled via the use...

Страница 25: ...Safety option 20 Certification 4 l 25 EDS84DPSO01 EN 2 1 4 5 Certification I Tip The T V Rheinland Group certificate is available on the Internet under http www Lenze com...

Страница 26: ...tions The available safety functions comply with the safety functions of safety option 30 45 However the safety engineering system is exclusively controlled via the safety bus Therefore the controller...

Страница 27: ...th safety option the 8400 protec software manual integrated safety system order designation EDS84DWTSO 4 7 1 Parameter setting Safety relevant parameters can exclusively be transmitted to the drive ba...

Страница 28: ...are manual of drive based safety for 8400 protec controllers In addition the software provides comprehensive online help Password To store a safe parameter set a password is required The standard pass...

Страница 29: ...lit the S_Enable LED is blinking press and hold the T1 and T2 pushbuttons at the same time the S_Acknw LED starts blinking if the S_Acknw LED goes out release both pushbuttons immediately after a few...

Страница 30: ...address will be checked If no compliance exists an initialisation error is reported Note Clearly define the safety address in a drive system or plant Document the address in circuit diagrams and label...

Страница 31: ...ve signal pulse with a signal duration of 0 3 10 s l Fault acknowledgement AIE via the safety bus Bit PS_AIE l Connection and disconnection of the 24 V supply at the safety module Tab 4 1 Overview of...

Страница 32: ...sing time When using PROFIsafe as safety bus Monitoring time for the cyclic service in the PROFIBUS PROFINET Monitoring time of the PROFIsafe in the safety PLC Processing time in the safety PLC Delay...

Страница 33: ...Response time to an event in the sensors Time interval Fig 4 3 ms t1 Response time of the sensors according to manufacturer information t2 Input delay of the safe inputs C15034 0 100 Input error 2 ti...

Страница 34: ...must be calculated tPs PROFIsafe cycle time according to manufacturer information t5 Processing time in drive based safety 14 Safety function starts after S Tab 4 4 Response time in case of PROFIsafe...

Страница 35: ...vel safety PLC via PROFIsafe PROFINET connected active or passive sensors The functions of the safety option must be parameterised via the Engineer The motion functions are continued to be executed by...

Страница 36: ...3x 3x Xxx E84DPSO02 Fig 5 1 Operating principle of safety unit SO Safety option 10 20 or 30 xxx Control terminals used in safety engineering systems or safety bus C Control section mC Microcontroller...

Страница 37: ...must be detected before at both channels Safe input in the OFF state A HIGH level at one channel starts the discrepancy monitoring A HIGH level must be detected at both channels within the discrepanc...

Страница 38: ...nals A B C D AIE SSP94SM358_2 Fig 5 4 Contact function test faulty input signals A B Safe input channel A and channel B C Internal valuation of the safe input D Discrepancy monitoring AIE Fault acknow...

Страница 39: ...between standard device and safety system is running blinking Drive based safety is in service status off Communication between standard device and safety system is not possible S Error red on Fault...

Страница 40: ...61131 2 24 V type 1 Low signal input voltage V 3 0 5 Input current at low signal mA 15 High signal input voltage V 15 24 30 Input current at high signal mA 2 15 Input capacitance nF 3 5 Repetition ra...

Страница 41: ...D I2 I2B GND CLK GND I2 X64 1CLA 2 3 4 5 6 7 8 CLB GND CLK I1A GND I1 I1B GND CLK GND I1 X63 1AIE 2 3 4 5 24_ACK AIS GND SM GND SM X62 E84Dx x xxS L 84DPSSO031 E84DxWT 8400 protec controller with safe...

Страница 42: ...ive measures The installation of the cables between X62 X63 and X64 and the connected components must be shielded Attach the shield at least in the connector shell Also attach the shield to the connec...

Страница 43: ...nput 1 channel A 6 I1B Safe input 1 channel B 7 GND_CLK GND potential clock output channel B 8 GND_I1 GND potential input 1 channel B X64 connection of the Safety Option 30 safety engineering system P...

Страница 44: ...Safety option 30 Certification 5 l 44 EDS84DPSO01 EN 2 1 5 5 Certification I Tip The T V Rheinland Group certificate is available on the Internet under http www Lenze com...

Страница 45: ...sures e g mechanical brakes are needed against movements caused by external force t t n 0 0 1 2 t1 I STO t1 t 0 I 0 SM301DIA_STO 0 Input signal of the request of a safety function I ON state O OFF sta...

Страница 46: ...function OFF state at a safe input the function of which has been assigned by parameter setting Via a safety bus data telegram with corresponding content As response to the error stop request As respo...

Страница 47: ...ing time t2 has elapsed the power supply of the motor is immediately safely interrupted STO The motor cannot create a torque and thus no dangerous movements of the drive If a standstill was not reache...

Страница 48: ...nction OFF state at a safe input the function of which has been assigned by parameter setting Via a safety bus data telegram with corresponding content As response to the error stop request As respons...

Страница 49: ...be overruled by a special operation to the emergency stop function For this purpose parameterise the safe input as emergency stop C15031 The emergency stop function can also be requested with SSE bit...

Страница 50: ...peration The special operation can also be selected via the safety bus by the F PLC unless a safe input is parameterised as operation mode selector The return to normal operation is only possible in t...

Страница 51: ...safe input which has been assigned to the function by parameterisation In addition the requested operating mode depends on OMS Function at LOW level C15202 Example Normal operation at LOW level The s...

Страница 52: ...l operation via safe input Change W Status Stop function l STO l SS1 is executed Activated monitoring functions remain active safety bus same response only possible as an alternative to the safe input...

Страница 53: ...y parameterisation In addition the requested operating mode depends on OMS Function at LOW level C15202 Example Normal operation at LOW level The special operation is activated via a key operated swit...

Страница 54: ...th safety option the 8400 protec software manual integrated safety system order designation EDS84DWTSO 5 7 1 Parameter setting Safety relevant parameters can exclusively be transmitted to the drive ba...

Страница 55: ...are manual of drive based safety for 8400 protec controllers In addition the software provides comprehensive online help Password To store a safe parameter set a password is required The standard pass...

Страница 56: ...lit the S_Enable LED is blinking press and hold the T1 and T2 pushbuttons at the same time the S_Acknw LED starts blinking if the S_Acknw LED goes out release both pushbuttons immediately after a few...

Страница 57: ...address will be checked If no compliance exists an initialisation error is reported Note Clearly define the safety address in a drive system or plant Document the address in circuit diagrams and label...

Страница 58: ...ve signal pulse with a signal duration of 0 3 10 s l Fault acknowledgement AIE via the safety bus Bit PS_AIE l Connection and disconnection of the 24 V supply at the safety module Tab 5 1 Overview of...

Страница 59: ...ncy or functional test SD In2 53 0x35 Internal error AIS 54 0x36 Internal error AIE 55 0x37 Internal error module switch 57 0x39 Deactivated SD In1 high Initialisation error input in ON state Trouble...

Страница 60: ...s error Error while accessing the parameter set of the memory module Trouble STO OFF state for all SD In 163 0xA3 Different parameter sets within the memory module and the drive based safety 164 0xA4...

Страница 61: ...sing time When using PROFIsafe as safety bus Monitoring time for the cyclic service in the PROFIBUS PROFINET Monitoring time of the PROFIsafe in the safety PLC Processing time in the safety PLC Delay...

Страница 62: ...Response time to an event in the sensors Time interval Fig 5 6 ms t1 Response time of the sensors according to manufacturer information t2 Input delay of the safe inputs C15034 0 100 Input error 2 ti...

Страница 63: ...must be calculated tPs PROFIsafe cycle time according to manufacturer information t5 Processing time in drive based safety 14 Safety function starts after S Tab 5 5 Response time in case of PROFIsafe...

Страница 64: ...econditions 51 53 R Residual hazards 11 Response times 32 61 Risk analysis 11 S Safe enable switch 52 Safe inputs 37 Safe operation mode selector 50 Safe parameter setting 27 54 Service status 27 54 S...

Страница 65: ...Contents Total index i l 65 EDS84DPSO01 EN 2 1...

Страница 66: ...Germany Service Lenze Service GmbH Breslauer Stra e 3 D 32699 Extertal Germany 49 0 51 54 82 0 00 80 00 24 4 68 77 24 h helpline 49 0 51 54 82 28 00 49 0 51 54 82 11 12 Lenze Lenze de Service Lenze de...

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