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XC25 SERIES

ADDING REFRIGERANT FOR LONG LINE SETS

WEIGH IN

Liquid Line

Set Diameter

HFC-410A

(ounces per foot)

5/16”

3/8”

1/2”

0.40

0.60

1.00

NOTE — The above nameplate is for illustration purposes only. Go to
actual nameplate on outdoor unit for charge information.

CHARGING METHOD FOR LONG LINE SETS

NOTE — Insulate liquid line when it is routed through areas where
the surrounding ambient temperature could become higher than the
temperature of the liquid line or when pressure drop is equal to or
greater than 20 psig.

Amount specified

on nameplate

Adjust amount. for variation in
line set length and liquid line
diameter using table below.

Total charge

+

=

64ºF (17.7ºC) and Below

Example

: Units are factory­charged for 15 feet (4.6 meters) of 3/8" line set.

Factory charge for 3/8" is 0.60 oz/ft  x 15 =  9.0 ounces.

Charging Formula for Liquid Line Charge Adjustments

[(Line set oz./ft. x total length) ­ (factory charge for line set)] = charge adjustment

Figure 2. Using HFC-410A Weigh In Method

Table 1. Standard Refrigerant Line Set — Up to 50 Linear Feet

Inches (mm)

Model Number (-xx*)

Valve Size Connections

Recommended Line Sets

Model Number (-xx*)

Liquid Line

Suction  Line

L15 Line Set Model

Line Set Length

Catalog Number

XC25-024-230-XX
XC25-036-230-XX
XC25-048-230-XX

3/8” (10 mm)

7/8” (22 mm)

L15-65-30

30 feet (9.1 m)

89J60

L15-65-40

40 feet (12.2 m)

89J61

L15-65-50

50 feet (15.2 m)

89J62

XC25-060-230-XX

3/8” (10 mm)

1-1/8” (29 mm) **

Field-fabricated

*  Applicable to all minor revision numbers unless otherwise specified.
** Some applications may required a field-provided 1-1/8” to 7/8” adapter.

Table 2. XC25 Line Set Guidelines Between — 51 ­ 150 Linear Length

Model

Maximum Total

Equivalent Length (ft)

Maximum Linear

(actual) Length (ft)

Maximum Vapor

Riser (ft)

Maximum

Linear Liquid

Lift (ft)

Preferred

Vapor Line

Sizes for

Horizontal

Runs

Required Vapor

Riser Size

­024

180

150

60

60

7/8”

5/8”

­036

180

150

60

60

7/8”

3/4”

­048

180

150

60

60

7/8”

7/8”

­060

180

150

60

60

7/8”

7/8”

Table 3. Liquid Line Diameter Selection Table

Unit

Line Size

Total Linear Length (feet)

25

50

75

100

125

150

­024

5/16”

25

50

55

48

40

33

Max. Elevation

(ft)

3/8”

25

50

60

60

60

60

­036

3/8”

25

50

60

56

51

45

1/2”

25

50

60

60

60

60

­048

3/8”

25

50

50

41

31

22

1/2”

25

50

60

60

60

60

­060

3/8”

25

50

36

22

8

NR

1/2”

25

50

60

60

60

59

Note ­ Shaded rows indicate rated liquid line size

1. Find your unit on the left side of the table

.

2. Start with the rated liquid line size (shaded row) on the outdoor unit

3. Select the actual Total Linear Length of your system shown at the top of the table

.

4. The elevation listed in the table is the maximum allowed for the liquid line listed.

5. Select or consider the larger liquid line size shown in the table if the elevation does not meet your requirements

.

NOTE - For new or replacement line set installation, refer to Service and Application Note - Corp. 9112-L4 (C-91-4).

Содержание XC25 Series

Страница 1: ...ATION INSTRUCTIONS Dave Lennox Signature Collection XC25 System AIR CONDITIONERS 507004 01 6 14 2013 Supersedes 6 2013 PACKING LIST OUTDOOR UNIT WARRANTY CARD GROMMETS 2 BUSHING 1 RAST 6 PIN CONNECTOR 1 WARNING Improper installation adjustment alteration service or maintenance can cause property damage personal inju ry or loss of life Installation and service must be performed by a licensed HVAC p...

Страница 2: ... WOOD OR PLASTIC SLAB NO PLASTIC ANCHOR HOLE DRILL 1 8 INSTALL UNIT LEVEL OR IF ON A SLOPE MAINTAIN SLOPE TOLERANCE OF 2 DEGREES OR 2 INCHES PER 5 FEET 50 MM PER 1 5 M AWAY FROM BUILDING STRUCTURE MOUNTING SLAB BUILDING STRUCTURE GROUND LEVEL Outside Unit Placement Slab Mounting at Ground Level SAME FASTENERS AS SLAB SIDE MOUNTING IMPORTANT To help stabilize an outdoor unit some installations may ...

Страница 3: ...ing this unit carefully stow all removed panels so that the panels will not cause injury to personnel objects or nearby structures Also take care to store panels where they will not be subject to damage e g being bent or scratched While handling or stowing the panels consider any weather conditions especially wind that may cause panels to be blown around and damaged UNIT DIMENSIONS INCHES MM 4 5 8...

Страница 4: ...gas such as nitrogen to pressurize a refrigeration or air conditioning system use a regulator that can control the pressure down to 1 or 2 psig 6 9 to 13 8 kPa IMPORTANT Some scroll compressors have an internal vacuum protector that will unload scrolls when suction pres sure goes below 20 psig A hissing sound will be heard when the compressor is running unloaded Protector will reset when low press...

Страница 5: ...65 40 40 feet 12 2 m 89J61 L15 65 50 50 feet 15 2 m 89J62 XC25 060 230 XX 3 8 10 mm 1 1 8 29 mm Field fabricated Applicable to all minor revision numbers unless otherwise specified Some applications may required a field provided 1 1 8 to 7 8 adapter Table 2 XC25 Line Set Guidelines Between 51 150 Linear Length Model Maximum Total Equivalent Length ft Maximum Linear actual Length ft Maximum Vapor R...

Страница 6: ...he two Teflon rings 8 Use a field provided fitting to temporarily reconnect the liquid line to the indoor unit s liquid line orifice housing LOW HIGH EXISTING INDOOR UNIT GAUGE MANIFOLD CYLINDER CONTAINING CLEAN HCFC 22 TO BE USED FOR FLUSHING Positioned to deliver liquid refrigerant LIQUID LINE SERVICE VALVE INLET DISCHARGE TANK RETURN CLOSED OPENED RECOVERY CYLINDER RECOVERY MACHINE NEW OUTDOOR ...

Страница 7: ...ervice port nitrogen flow will have an exit point NITROGEN HIGH LOW B A C PIPING PANEL REMOVAL PREPARING LINE SET CAP AND CORE REMOVAL Remove piping panel to access service valves Cut ends of the refrigerant lines square free from nicks or dents and debur the ends The pipe must remain round Do not crimp end of the line Remove service cap and core from both the suction vapor and liquid line service...

Страница 8: ...ated nitrogen at 1 to 2 psig through the refrigeration gauge set into the valve stem port connection on the liquid service valve and out of the suction vapor valve stem port See steps 3A 3B and 3C on previous page and below for manifold gauge setup 5 SUCTION VAPOR LINE WHEN BRAZING LINE SET TO SERVICE VALVES POINT FLAME AWAY FROM SERVICE VALVE LIQUID LINE WATER SATURATED CLOTHS WATER SATURATED CLO...

Страница 9: ...LATION 1 2 3 4 5 6 7 8 9 10 11 12 1 8 Turn 1 Remove and discard either the flare seal cap or flare nut with copper flare seal bonnet from the equalizer line port on the vapor line as illustrated in the figure below 2 Remove the field provided fitting that temporarily reconnected the liquid line to the indoor unit s distributor assembly INDOOR EXPANSION VALVE INSTALLATION 3 Install one of the provi...

Страница 10: ...the cylinder of HFC 410A refrigerant to the center port of the manifold gauge set Open the valve on the HFC 410A cylinder vapor only B Open the high pressure side of the manifold to allow HFC 410A into the line set and indoor unit Weigh in a trace amount of HFC 410A A trace amount is a maximum of two ounces 57 g refriger ant or three pounds 31 kPa pressure Close the valve on the HFC 410A cylinder ...

Страница 11: ...p and closing the manifold gauge valves F When the absolute pressure requirement above has been met disconnect the manifold hose from the vacuum pump and connect it to a cylinder of HFC 410A positioned to deliver liquid refrigerant Open the manifold gauge valve 1 to 2 psig in order to release the vacuum in the line set and indoor unit G Perform the following S Close manifold gauge valves S Shut of...

Страница 12: ...ake care during unit installation and service to protect the unit s electronic controls Precautions will help to avoid control exposure to electrostatic discharge by putting the unit the control and the technician at the same electrostatic potential Touch hand and all tools on an unpainted unit surface before performing any service procedure to neutralize electrostatic charge Refer to the unit nam...

Страница 13: ...inals PUSH BUTTON 7 SEGMENT DISPLAY PUMP DOWN WHEN UNIT IS IN PUMP DOWN MODE Pd WILL BE DISPLAYED ON 7 SEGMENT TO ACTIVATE PUMP DOWN MODE THE CONTROL MUST BE IN THE IDLE STATE AND THE PUMP DOWN JUMPER PLACED ACROSS THE TWO PUMP DOWN PINS TO DEACTIVATE REMOVE JUMPER FIGURE 10 ...

Страница 14: ... nut to bundle the four unused wires at each end of the cable Each bundle should also include an additional wire that should be connected on each end to the C terminal as shown in the figure below Any excess high voltage field wiring should be trimmed and secured away from any low voltage field wiring To facilitate a conduit a cutout is located side panel of the control box Connect conduit to the ...

Страница 15: ...ater i e sprinkler systems soakers waste water etc will corrode the surface of steel and aluminum parts diminish performance and affect longevity of the unit Outdoor Coil The outdoor unit must be properly maintained to ensure its proper operation S Please contact your dealer to schedule proper inspec tion and maintenance for your equipment S Make sure no obstructions restrict airflow to the outdoo...

Страница 16: ...ture Return Air Temperature HEATING MODE Vapor Pressure Liquid Pressure Supply Air Temperature Ambient Temperature Return Air Temperature System Refrigerant Charge Refer to manufacturer s information on unit or installation instructions for required subcooling and approach temperatures Subcooling A B SUBCOOLING Saturated Condensing Temperature A minus Liquid Line Temperature B Approach A B APPROAC...

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