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Page 24

TABLE 8

SW 120 CAV MANUFACTURER'S NUMBERS

Drive No.

DRIVE COMPONENTS

ADJUSTABLE SHEAVE

FIXED SHEAVE

BELTS

Supplier No.

OEM Part No.

Supplier No.

OEM Part No.

Supplier No.

OEM Part No.

1

1VP40 X 7/8

79J0301

BK77 X 1

49K4001

BX57

78L5301

TABLE 9

SW 240 CAV MANUFACTURER'S NUMBERS

Drive

No.

DRIVE COMPONENTS

ADJUSTABLE SHEAVE

FIXED SHEAVE

BELTS

SPLIT BUSHING

Supplier No.

OEM Part No.

Supplier No.

OEM Part No.

Supplier No.

OEM Part No.

Supplier No.

OEM Part No.

2

1VP44 X 1-1/8

100239-07

BK110H

100788-06

BX68

88K3401

H-1-7/16

49M6201

Cooling Start-Up  

IMPORTANT-The crankcase heater must be energized for
24 hours before attempting to start compressor. Set
thermostat so there is no demand to prevent compressors
from cycling.

A-Preliminary Checks

1- Make sure that unit is installed in accordance with the

installation instructions and applicable codes.

2- Inspect all electrical wiring, both field‐ and

factory‐installed, for loose connections. Tighten as
required.

3-  Check to ensure that refrigerant lines do not rub against

the cabinet or against other refrigerant lines.

4- Check voltage at disconnect switch. Voltage must be

within range listed on nameplate. If not, consult
power company and have voltage condition
corrected before starting unit.

5- Make sure filters are in place before start‐up.

6- Make sure the three-way manual valves are in the

main loop position. If not, refer to 

Bleed Air From Water

Lines

 section to place valves in main loop position.

B-Start-Up

1- Initiate first and second cooling demand according to

instructions provided with thermostat.

2-

036 & 060 Units-

First-stage thermostat demand will energize
compressor 1. On units with an economizer, when
outdoor air is acceptable, a first-stage demand will
energize the economizer; a second-stage demand
will energize compressor 1.

The water flow control valve is energized open when
compressor 1 starts. Water is allowed to flow through
the water-to-refrigerant coil.

120 & 240 Units-

First-stage thermostat demand will energize
compressor 1. Second-stage thermostat demand will

energize compressor 2. On units with an economizer,
when outdoor air is acceptable, a first-stage demand
will energize the economizer; a second-stage
demand will energize compressor 1.

The B39 stage 1 water flow control valve opens when
compressor 1 starts. B42 stage 2 flow control valve
opens when compressor 2 starts. When flow control
valves open, water flows to the appropriate section of
the water-to-refrigerant coil.

3- 120 and 240 units contain two refrigerant circuits and

two stages of cooling. See figure 25.

4- Each refrigerant circuit is separately charged with

R410A refrigerant. See unit nameplate for correct
amount of charge.

5- See the following figures for refrigerant circuit routing:

3, 5, & 10 Ton Units

Cooling Mode

Figure 26

20 Ton Units

Cooling Mode

Figure 27

3, 5, & 10 Ton Units

Heating Mode

Figure 28

20 Ton Units

Heating Mode

Figure 29

6- Refer to Cooling Operation and Adjustment section for

proper method to check refrigerant charge.

EVAPORATOR COIL

FIGURE 25

120 AND 240 TON REFRIGERANT CIRCUITS

COMPRES­

SORS

Содержание SW 036

Страница 1: ...eneral Page 6 Safety Page 6 Unit Support Page 7 Duct Connection Page 7 Rigging Unit For Lifting Page 7 Condensate Drains Page 8 Water Supply Connections Page 8 Water Bypass Loop Page 11 Bleed Air From...

Страница 2: ...1 CHARGE COMPENSATOR 2 STG 2 WATER TO REFRIGERANT COIL SEE FIGURE 7 STG 2 WATER FLOW CONTROL VALVE SEE FIGURE 7 SW 240 Parts Arrangement STG 1 WATER FLOW CONTROL VALVE SEE FIGURE 8 STG 2 WATER FLOW CO...

Страница 3: ...5 1 4 133 41 3 8 1050 3 1 2 89 37 7 8 962 53 1 8 1350 12 1 2 318 OUTDOOR AIR CIRCUIT BREAKER COVER 4 1 4 108 ECONOMIZER DAMPERS Factory Installed Option 1 25 12 1 2 318 18 457 5 1 4 133 1 1 2 38 CONT...

Страница 4: ...964 12 3 8 314 12 3 8 314 13 3 8 340 OUTDOOR AIR CIRCUIT BREAKER COVER 4 1 4 108 ECONOMIZER DAMPERS Factory Installed Option OUTDOOR AIR HOOD For Outdoor Air Dampers 4 102 4 102 BOTTOM POWER ENTRY 5 x...

Страница 5: ...stalled OPTIONAL OUTDOOR AIR HOOD Factory or Field Installed COMPRESSOR 1 3 4 45 BOTTOM WATER ENTRY WATER TO REFRIGERANT COIL 17 3 8 440 CENTER OF GRAVITY FF EE BB 3 X 12 76 X 305 BOTTOM WATER ENTRY 2...

Страница 6: ...Code ANSI NFPA No 70 1984 is available from National Fire Protection Association 1 Batterymarch Park PO Box 9101 Quincy MA 02269 9101 The unit is ETL certified as a heat pump with cooling and with or...

Страница 7: ...r linear foot 5mm per linear meter in any direction 3 Frame or supports must be high enough to prevent any form of moisture from entering unit Recommended minimum frame height is 14 356mm 4 Duct must...

Страница 8: ...onnections See dimensions in the front of this manual 1 Remove two piece cover and install black iron pipes through openings in base Extend pipes 3 6in 76 152mm above the opening Use the following dia...

Страница 9: ...FOUR SCREWS FIGURE 6 WATER TO REFRIGERANT CIRCUIT SW 036 060 WATER IN MANUAL AIR VENT WATER TO REFRIGERANT COIL WATER OUT B39 WATER FLOW CONTROL VALVE ON OFF STRAINER THREE WAY VALVE IN BYPASS POSITIO...

Страница 10: ...RS FLEXIBLE MESH BY PASS HOSE DRAIN VALVE WITH HOSE END CONNECTION FIGURE 8 WATER TO REFRIGERANT CIRCUIT SW 240 WATER TO REFRIGER ANT COIL STG 1 B39 STG 1 WATER FLOW CONTROL VALVE ON OFF MANUAL AIR VE...

Страница 11: ...water inlet valve to main loop position If running water is not heard circulating make sure the main system pump is running 3 Slowly open the manual air vent bleed port s When the venting stops close...

Страница 12: ...ood to unit 2 Pivot hood as shown in figure 12 and secure sides of hood to unit mullions with two sheet metal screws on each side 120 240 Units Outdoor air hood is shipped folded down over the horizon...

Страница 13: ...d 6 Install back filter bracket on unit division panel as shown in figure 16 7 Secure side seals to the hood sides as shown in figure 17 8 Install longer front filter bracket on hood top as shown in f...

Страница 14: ...they must be routed away from line voltage wiring C Wiring Connections This unit is equipped with a series of integrated modular control IMC boards which control unit function Refer to the IMC manual...

Страница 15: ...up mode Refer to the IMC manual provided with each unit to change ECTO options See figure 19 for field wiring FIGURE 19 16 17 TB1 24 VOLT FIELD WIRING IN ZONE SENSOR MODE IMC in Zone Sensor Mode ECTO...

Страница 16: ...blower shaft RPM Air filters must be in place when measurements are taken 2 With all access panels in place measure static pressure external to unit from supply to return 3 Referring to tables 2 throu...

Страница 17: ...Motor shaft and blower shaft must be parallel 4 Tighten two bolts on other side of base BELT TENSION ADJUSTING BOLT TURN CLOCKWISE TO TIGHTEN FIGURE 22 BLOWER ASSEMBLY SW 240 TO INCREASE BELT TENSION...

Страница 18: ...to center of span X with enough pressure to deflect belt 1 64 for every inch of span length or 0 4mm per 25 4mm of span length Example Deflection distance of a 40 span would be 40 64 or 5 8 Example De...

Страница 19: ...0 94 991 1 03 1049 1 09 1086 1 13 1132 1 16 2500 907 0 94 968 1 04 1022 1 12 1069 1 16 1113 1 20 1159 1 23 Air Volume cfm EXTERNAL STATIC PRESSURE Inches Water Gauge Drive 0 70 0 80 0 90 1 0 1 10 1 20...

Страница 20: ...06 1107 1 09 2400 876 0 86 934 0 94 991 1 03 1040 1 09 1086 1 13 1132 1 16 2500 907 0 94 968 1 04 1022 1 12 1069 1 16 1113 1 20 1159 1 23 Air Volume cfm EXTERNAL STATIC PRESSURE Inches Water Gauge Dr...

Страница 21: ...2 27 4400 1 669 1 72 699 1 87 730 2 01 761 2 14 791 2 25 820 2 35 849 2 44 4600 693 1 92 724 2 07 755 2 21 785 2 34 814 2 45 842 2 54 871 2 62 4800 718 2 14 749 2 29 780 2 43 809 2 54 837 2 64 865 2 7...

Страница 22: ...2 91 7200 426 1 45 467 1 82 505 2 10 541 2 36 574 2 65 606 2 86 638 3 02 7400 435 1 55 475 1 93 513 2 22 548 2 49 580 2 77 612 2 98 644 3 14 7600 444 1 67 483 2 05 520 2 34 555 2 62 587 2 90 618 3 10...

Страница 23: ...775 4 20 812 4 42 849 4 64 886 4 86 8400 711 3 93 746 4 11 782 4 32 819 4 54 855 4 76 892 4 98 8600 718 4 06 752 4 24 788 4 44 825 4 66 862 4 88 898 5 10 8800 725 4 19 759 4 37 795 4 57 831 4 78 868...

Страница 24: ...in main loop position B Start Up 1 Initiate first and second cooling demand according to instructions provided with thermostat 2 036 060 Units First stage thermostat demand will energize compressor 1...

Страница 25: ...FLOW CONTROL VALVE ON OFF BYPASS CIRCUIT 10 ton units only one in each unit other components are one in each circuit FIGURE 27 REFRIGERANT ROUTING COOLING OPERATION 20 TON UNITS WATER IN WATER TO REFR...

Страница 26: ...ATER OUT BYPASS CIRCUIT THREE WAY VALVES 10 ton units only one in each unit other components are one in each circuit FIGURE 29 REFRIGERANT ROUTING HEATING OPERATION 20 TON UNITS REFRIGERANT WATER WATE...

Страница 27: ...Refrigerant Charge and Check WARNING Do not exceed nameplate charge under any condition This unit is factory charged and should require no further adjustment If the system requires charge reclaim the...

Страница 28: ...heater which must be on 24 hours before running compressors Energize by setting thermostat so that there is no cooling demand to prevent compressor from cycling and apply power to unit 4 Freezestats...

Страница 29: ...he antifreeze water mixture freezing point Set stage 2 to initiate a minimum of 5 F above the antifreeze water mixture freezing point For example the freezing point of a 10 mixture of ethylene glycol...

Страница 30: ...a Ammonium Hydroxide 0 5 ppm maximum Ammonium chloride Ammonium 0 5 ppm maximum Nitrate Ammonium Sulfate 0 5 ppm maximum Hydrogen Sulfide No level allowable Maintenance Water quality should be checked...

Страница 31: ...r and reinstall 5 Replace removable cap and hose end cap Close the hose end drain valve and manual air vents if opened 6 To place the water system valves in the main loop position follow procedure in...

Страница 32: ...n Ambient Temp ________Return Air Temp ________ Supply Air Temp ________ Compr Amps Compressor Volts Pressures CC Heater Amps L1 L2 L3 L1 L2 L1 L3 L2 L3 Disch Suct L1 1 2 Water To Refrigerant Coil Che...

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