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Page 11

Removal of Unit from Common Venting System

In the event that an existing furnace is removed from a
venting system commonly run with separate gas ap-
pliances, the venting system is likely to be too large to
properly vent the remaining attached appliances. The fol-
lowing test should be conducted while each appliance is in
operation and the other appliances not in operation remain
connected to the common venting system. If the venting
system has been installed improperly, the system must be
corrected as outlined in the previous section.

1. Seal any unused openings in the common venting sys-

tem.

2. Visually inspect the venting system for proper size and

horizontal pitch and determine there is no blockage or
restriction, leakage, corrosion or other deficiencies
which could cause an unsafe condition.

3. If possible, close all building doors and windows and

all doors between the space in which the appliances
remaining connected to the common venting system
are located and other spaces of the building. Turn on
clothes dryers and any appliances not connected to
the common venting system. Turn on any exhaust
fans, such as range hoods and bathroom exhausts, so
they will operate at maximum speed. Do not operate
a summer exhaust fan. Close fireplace dampers.

4. Following the lighting instruction, place the appliance

being inspected in operation. Adjust thermostat so ap-
pliance will operate continuously.

5. Test for spillage using a draft gauge.

6. After it has been determined that each appliance re-

maining connected to the common venting system
properly vents when tested as outlined above, return
doors, windows, exhaust fans, fireplace dampers and
any other gas burning appliance to their previous con-
dition of use.

7. If improper venting is observed during any of the

above tests, the common venting system must be cor-
rected.

Horizontal Venting

The OHR23 is approved for horizontal venting with the fol-
lowing mechanical vent systems:
Tjernlund (sideshot) #SS1C (Cat. #35E08) or Field Con-
trols #SWG−5 (Cat. #35P08) with the CK−61 (Cat. #18N28)
control kit. Refer to the manufacturers’ installation instruc-
tions for proper installation procedures and service parts
information.

Do not use the same vent with any other appliance when
using a sidewall vent system.

Maximum permissible vent length is 70 equivalent feet.
Minimum length is 15 equivalent feet. Calculate the equiv-
alent vent pipe footage from the furnace to the mechanical
vent system (Tjernlund or Field Controls) by adding the
straight vent pipe length and the equivalent elbow lengths
together.

Use the barometric draft control in the horizontal (sidewall)
venting system. Locate the barometric draft control within
18 inches of the furnace flue outlet. See figure 14 for baro-
metric draft control location.

Horizontal Venting / Downflow Application

BAROMETRIC

CONTROL*

HORIZONTAL
VENTING CON-
TROL

Figure 14

*BAROMETRIC CONTROL MUST BE INSTALLED IN THE HORIZONTAL VENTING
SYSTEM AND LOCATED WITHIN 18" OF FLUE OUTLET OF FURNACE.

Horizontal Venting / Horizontal Application

CONTROL FOR
HORIZONTAL
VENTING

BAROMETRIC

CONTROL*

Flue Connections 

IMPORTANT

When flue pipe is installed at less than minimum
clearance listed in tables 2 and 3, radiation shields
must be installed. See figure 15.

Use 24 gauge or heavier galvanized smoke pipe and fit-
tings to connect furnace to vent. Maintain rise of at least
one inch per foot. Connect flue pipe to chimney using the
least number of elbows and angles possible. Flue pipe or
vent connector must be inserted into but not beyond the
outside wall of the chimney flue. No reduction in diame-
ter of flue pipe is acceptable. It is best to have flue pipe as
short and direct as possible.

Where two or more appliances vent into a common flue,
the area of the common flue should be at least equal to
the area of the largest flue or vent connector, plus 50% of
the area of any additional flues or vent connectors.
Install barometric draft control (provided) and flue pipe
according to instructions packed with control.

1. Install draft control, provided, and flue pipe according

to instructions packed with control.

2. Connect flue outlet to chimney using at least 24 gauge

vent pipe and fittings, the same size as the flue outlet.

3. Use the least number of elbows and angles possible.

Slope flue pipe toward chimney approximately 1/4" for

Содержание OHR23-105

Страница 1: ...nes Sizing 12 Oil Supply Line Filter Connections 13 Leak Check 13 Electrical Wiring 14 Unit Start Up Adjustments 15 Service 16 Start Up Performance Checklist 17 Troubleshooting 18 RETAIN THESE INSTRUC...

Страница 2: ...VIEW SIDE VIEW FRONT VIEW FLUE OUTLET 8 203 SUPPLY AIR OPENING HORIZONTAL POSITION DOWNFLOW POSITION OPTIONAL DOWNFLOW COMBUSTIBLE FLOOR BASE OPTIONAL DOWNFLOW ADDITIVE BASE Additive Base Raises Furn...

Страница 3: ...RETAINING 1 4 HEX HEAD SCREW FB HEADS ASSY FOR AIR TUBE ASSY ELECTRODE HEAD NOZZLE LINE PEDESTAL ADAPTER NOZZLE AIR SCOOP INLET WHEEL BLOWER FLANGE GASKET MOTOR 4X4 BOX IGNITOR DOOR GASKET REAR ACCESS...

Страница 4: ...combustible materi al as listed unit rating plate and in tables 2 or 3 Unit service and accessibility clearances take precedence over fire protection clearances Table 2 Horizontal Installation Clearan...

Страница 5: ...tible materi al A minimum clearance of 1 must be maintained be tween bottom of furnace and combustible material Suspended Installation To suspend furnace remove knockouts in top of panel at warm air d...

Страница 6: ...ometer Oil vacuum gauge Beckett T 500 gauge Knowledge of proper test equipment operation CAUTION Improper nozzle and or air adjustment of this unit may result in sooting problems Refer to the follow i...

Страница 7: ...he chimney to determine whether repairs are necessary Make sure the chimney is properly constructed and sized according to the requirements of the National Fire Protec tion Association The smallest di...

Страница 8: ...ey BAROMETRIC CONTROL IN EITHER LOCATION DRAIN FOR CONDENSATE FACTORY BUILT CHIMNEY Figure 9 BAROMETRIC CONTROL MAY BE INSTALLED IN EITHER VERTICAL OR HORI ZONTAL SECTION OF FLUE PIPE WITHIN 18 OF FLU...

Страница 9: ...ted on a plat form in a confined space such as a closet or small equipment room Small leaks around the base of the unit at the platform or at the return air duct connection can cause a potentially dan...

Страница 10: ...AIR Figure 13 NOTE EACH AIR DUCT OPENING SHALL HAVE A FREE AREA OF AT LEAST ONE SQUARE INCH 6 4 SQUARE CENTIMETERS PER 2 000 BTU 586 W PER HOUR OF THE TOTAL INPUT RATING OF ALL EQUIPMENT IN THE ENCLOS...

Страница 11: ...efer to the manufacturers installation instruc tions for proper installation procedures and service parts information Do not use the same vent with any other appliance when using a sidewall vent syste...

Страница 12: ...d a vacuum of 6 152 mm Hg or less a single stage fuel pump with a supply line and no return line should be adequate See figure 16 Manual bleeding of the fuel pump is required on initial start up Failu...

Страница 13: ...erly 5 Tighten the bleed valve securely Two Pipe Systems If the installation requires a two pipe operation install the bypass plug included in the bag which is attached to the pump To convert the pump...

Страница 14: ...r on thermostat ac cording to the wiring diagram sticker provided on unit 3 Install a separate fused disconnect switch near unit so power can be shut off for servicing 4 Complete line voltage wiring f...

Страница 15: ...reached their highest and steadiest readings subtract the readings The difference in temper atures in the supply and return air plenums should approxi mate the temperature rise range listed in table 7...

Страница 16: ...ice Servicing Filter NOTE Under no circumstances should the access panels to the blower compartment be left off or left partially open 1 Throw Away Type Filters Filters should be checked monthly and r...

Страница 17: ...Burner Model No Serial Number Piping Connections Tight All Valves Open Blower Motor Lubrication OK Oil Pump Pressure recommended minimum 140 psi PROPER DRAFT Draft Reading recommended 03 to 04 inches...

Страница 18: ...rner motor is de energized If heat fan has started it continues through the selected delay off period Established flame fails Burner motor is de energized and oil primary control goes into recycle mod...

Страница 19: ...auxiliary limit Power Check furnace disconnect switch main disconnect Open switch Close switch switch main disconnect Blown fuse or tripped circuit breaker Replace fuse or reset circuit breaker Therm...

Страница 20: ...e closed Open valve Oil Filters Oil Line Listen for pump whine Oil line filter is plugged Replace filter cartridges Oil Line Kinks or restriction in oil line Repair or replace oil line Plugged fuel pu...

Страница 21: ...Cracked or burned lead insulators Replace electrode leads Ignition Transformer Connect ignition leads to the transformer Start burner and observe spark Check line voltage to transformer primary Low li...

Страница 22: ...Safety Source Procedure Check Causes Correction Poor Fire If burner continues to r n does not Unbalanced fire Replace nozzle to run does not lock out of safety fault may be due to Too much air lean s...

Страница 23: ...filters Clean or replace filter between line voltage connections to Burner running too slow Increase blower speed to maintain proper temp rise connections to primary control bl k hit Blower motor seiz...

Страница 24: ...aks into heat exchanger around inspection door etc Correct cause of air leak CO2 if less than 10 Excessive draft Adjust barometric draft control for correct draft Incorrect burner head adjustment Corr...

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