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Page 4

STEP 2 -- REFRIGERANT PIPING -- Flushing Existing Line Set and Indoor Coil 

Flush the existing line set per the following
instructions. For more information, refer to the
Installation and Service Procedures manual available
on DaveNet. CAUTION - DO NOT attempt to flush and
re-use existing line sets or indoor coil when the system
contains

 

contaminants (i.e., compressor burn out).

NOTE - When installing refrigerant lines longer than 50 feet,
refer to the Refrigerant Piping Design and Fabrication
Guidelines manual available on DaveNet (Corp. 9351-L9),
or contact the Technical Support Department Product
Application group for assistance.

IMPORTANT !

If this unit is being matched with an approved line set
or indoor unit coil that was previously charged with
mineral oil, or if it is being matched with a coil which
was manufactured before January of 1999, the coil
and line set must be flushed prior to installation. Take
care to empty all existing traps. Polyol ester (POE)
oils are used in Lennox units charged with HFC-410A
refrigerant. Residual mineral oil can act as an insula­
tor, preventing proper heat transfer. It can also clog
the expansion device and reduce system perfor­
mance and capacity.
Failure to properly flush the system per this instruc­
tion and the detailed Installation and Service Proce­
dures manual will void the warranty.

WARNING

When using a high pressure gas such as
nitrogen to pressurize a refrigeration or air
conditioning system, use a regulator that
can control the pressure down to 1 or 2 psig
(6.9 to 13.8 kPa).

WARNING

Refrigerant can be harmful if it is inhaled. Refrigerant
must be used and recovered responsibly.
Failure to follow this warning may result in personal injury
or death.

WARNING

Polyol ester (POE) oils used with HFC-410A
refrigerant absorb moisture very quickly. It is very
important that the refrigerant system be kept closed as
much as possible. DO NOT remove line set caps or
service valve stub caps until you are ready to make
connections.

IMPORTANT !

Some scroll compressors have an internal vacuum
protector that will unload scrolls when suction pres­
sure goes below 20 psig. A hissing sound will be
heard when the compressor is running unloaded.
Protector will reset when low pressure in system is
raised above 40 psig. DO NOT REPLACE COMPRES­
SOR.

LIQUID LINE FILTER DRIER INSTALLATION

The filter drier (one is shipped with each 13ACX unit) must
be field installed in the liquid line between the outdoor unit's
liquid line service valve and the indoor coil's metering device
(fixed orifice or TXV) as illustrated in figure 6. This filter drier
must be installed to ensure a clean, moisture-free system.
Failure to install the filter drier will void the warranty. A
replacement filter drier is available from Lennox. See

Brazing Connections

 page 7 for special procedures on

brazing filter drier connections to the liquid line.

OUTDOOR

UNIT

LIQUID LINE

SERVICE VALVE

LIQUID LINE

FILTER DRIER

LINE

LIQUID

LINE

BRAZE CONNECTION POINTS

FIGURE 6

Typical Liquid Line Filter Drier Installation

TABLE 2

REFRIGERANT LINE SET — INCHES (MM)

Model Number (-xx*)

Valve Size Connections

Recommended Line Sets

Liquid Line

Suction  Line

L15 Line Set Model

Line Set Length

Catalog Number

13ACX-018-230
13ACX-024-230

3/8” (10 mm)

5/8“ (16 mm)

L15-26-20

20 feet (6.1 m)

89J52

L15-26-25

25 feet (9.1 m)

89J53

L15-26-35

35 feet (12.2 m)

89J54

L15-26-50

50 feet (15.2 m)

89J55

13ACX-030-230
13ACX-036-230
13ACX-042-230

3/8” (10 mm)

3/4” (19 mm)

L15-41-20

20 feet (6.1 m)

89J56

L15-41-30

30 feet (9.1 m)

89J57

L15-41-40

40 feet (12.2 m)

89J58

L15-41-50

50 feet (15.2 m)

89J59

13ACX-048-230
13ACX-060-230

3/8” (10 mm)

7/8” (22 mm)

L15-65-30

30 feet (9.1 m)

89J60

L15-65-40

40 feet (12.2 m)

89J61

L15-65-50

50 feet (15.2 m)

89J62

*  Applicable to all minor revision numbers unless otherwise specified.
** Some applications may required a field-provided 1-1/8” to 7/8” adapter.

Содержание Merit 13ACX-018-230

Страница 1: ... Units AIR CONDITIONER 506945 01 5 2013 Supersedes 7 2012 WARNING Improper installation adjustment alteration service or maintenance can cause personal injury loss of life or damage to property Installation and service must be performed by a licensed professional installer or equivalent or a service agency CAUTION Before attempting to perform any service or maintenance turn the electrical power to...

Страница 2: ...ICE Roof Damage This system contains both refrigerant and oil Some rubber roofing material may absorb oil causing the rubber to degrade Failure to follow this notice could result in damage to roof surface IMPORTANT This model is designed for use in check expansion valve systems only An indoor expansion valve ap proved for use with HFC 410A refrigerant must be or dered separately and installed prio...

Страница 3: ...THE LIQUID LINE TO THE VAPOR LINE FLOOR JOIST OR ROOF RAFTER REFRIGERANT LINE SET INSTALLING HORIZONTAL RUNS NOTE Similar installation practices should be used if line set is to be installed on exterior of outside wall PVC PIPE FIBERGLASS INSULATION CAULK OUTSIDE WALL VAPOR LINE WRAPPED WITH ARMAFLEX LIQUID LINE OUTSIDE WALL LIQUID LINE VAPOR LINE WOOD BLOCK BETWEEN STUDS STRAP WOOD BLOCK STRAP SL...

Страница 4: ...t that the refrigerant system be kept closed as much as possible DO NOT remove line set caps or service valve stub caps until you are ready to make connections IMPORTANT Some scroll compressors have an internal vacuum protector that will unload scrolls when suction pres sure goes below 20 psig A hissing sound will be heard when the compressor is running unloaded Protector will reset when low press...

Страница 5: ... Teflon rings H Use a field provided fitting to temporarily reconnect the liquid line to the indoor unit s liquid line orifice housing LOW HIGH EXISTING INDOOR UNIT GAUGE MANIFOLD CYLINDER CONTAINING CLEAN HCFC 22 TO BE USED FOR FLUSHING Positioned to deliver liquid refrigerant LIQUID LINE SERVICE VALVE INLET DISCHARGE TANK RETURN CLOSED OPENED RECOVERY CYLINDER RECOVERY MACHINE NEW OUTDOOR UNIT V...

Страница 6: ...nts and debur the ends The pipe must remain round Do not crimp end of the line Remove service cap and core from both the suction vapor and liquid line service ports 1 2 ANGLE TYPE SERVICE VALVE SERVICE PORT CORE SERVICE PORT CAP SERVICE PORT CORE SERVICE PORT CAP CUT AND DEBUR LINE SET SIZE MATCHES SERVICE VALVE CONNECTION COPPER TUBE STUB SERVICE VALVE CONNECTION REFRIGERANT LINE DO NOT CRIMP SER...

Страница 7: ...ed cloths WHEN BRAZING LINE SET TO SERVICE VALVES POINT FLAME AWAY FROM SERVICE VALVE PREPARATION FOR NEXT STEP 7 WRAP SERVICE VALVES To help protect service valve seals during brazing wrap water saturated cloths around service valve bodies and copper tube stubs Use additionalwater saturated cloths underneath the valve body to protect the base paint 4 FLOW NITROGEN Flow regulated nitrogen at 1 to ...

Страница 8: ...6 7 8 9 10 11 12 1 2 Turn SENSING BULB INSTALLATION EQUALIZER LINE INSTALLATION 1 2 3 4 5 6 7 8 9 10 11 12 1 8 Turn A Remove and discard either the flare seal cap or flare nut with copper flare seal bonnet from the equalizer line port on the vapor line as illustrated in the figure below B Remove the field provided fitting that temporarily reconnected the liquid line to the indoor unit s distributo...

Страница 9: ... indoor unit E After a few minutes open one of the service valve ports and verify that the refrigerant added to the system earlier is measurable with a leak detector F After leak testing disconnect gauges from service ports After the line set has been connected to the indoor and outdoor units check the line set connections and indoor unit for leaks Use the following procedure to test for leaks A C...

Страница 10: ...utting off the vacuum pump and closing the manifold gauge valves F When the absolute pressure requirement above has been met disconnect the manifold hose from the vacuum pump and connect it to a cylinder of HFC 410A positioned to deliver liquid refrigerant Open the manifold gauge valve 1 to 2 psig in order to release the vacuum in the line set and indoor unit G Perform the following A Connect low ...

Страница 11: ... damage as a result of slugging CAUTION ELECTROSTATIC DISCHARGE ESD Precautions and Procedures Electrostatic discharge can affect electronic components Take care during unit installation and service to protect the unit s electroniccontrols Precautionswill help to avoid control exposure to electrostatic dischargebyputtingthe unit the control and the technician at the same electrostatic potential To...

Страница 12: ...binding 2 Inspect all factory and field installed wiring for loose connections 3 After evacuation is complete open the liquid line and suction line service valve stems to release the refrigerant charge contained in outdoor unit into the system 4 Replace the stem caps and tighten to the value listed in table 3 5 Check voltage supply at the disconnect switch The voltage must be within the range list...

Страница 13: ...nsion 3 16 for liquid line valve sizes and 5 16 for vapor line valve sizes to back the stem out counterclockwise as far as it will go Operating Ball Type Service Valve 1 Remove stem cap with an appropriately sized wrench 2 Use an appropriately sized wrenched to open To open valve rotate stem counterclockwise 90 To close rotate stem clockwise 90 1 2 3 4 5 6 7 8 9 10 11 12 1 12 TURN To Access Servic...

Страница 14: ...nged exposure of the unit to treated water i e sprinkler systems soak ers waste water etc will corrode the surface of steel and aluminum parts diminish performance and af fect longevity of the unit Routine Maintenance In order to ensure peak performance your system must be properly maintained Clogged filters and blocked airflow prevent your unit from operating at its most efficient level NOTE The ...

Страница 15: ...ure Supply Air Temperature Ambient Temperature Return Air Temperature System Refrigerant Charge Refer to manufacturer s information on unit or installation instructions for required subcooling and approach temperatures Subcooling A B SUBCOOLING Saturated Condensing Temperature A minus Liquid Line Temperature B Approach A B APPROACH Liquid Line Temperature A minus Outdoor Air Temperature B Indoor C...

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