background image

14

CAUTION

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.
• Do not touch any electrical switch; do not use 

any phone in your building.

• Immediately call your gas supplier from a 

neighbor’s phone.  Follow gas supplier’s 

instructions. 

• If you cannot reach your gas supplier, call the 

fi

 re 

department.

!

!

  

Table 5 - Gas Pressures

PRESSURE

GAS

NATURAL

PROPANE

MIN. SUPPLY

5" w.c.

11" w.c.

MAX. SUPPLY

13.5" w.c.

13.5" w.c.

MANIFOLD

3.5" w.c.

10" w.c.

Verify minimum pressure while boiler is operating.               

Verify maximum pressure when boiler is not operating

Connecting Gas Piping

Gas line enters boiler from right side. Flexible gas 

connectors must never breach any boiler openings.              

• Use piping materials and joining methods acceptable 

to authority having jurisdiction.  In absence of such 

requirements:

• USA - National Fuel gas Code, ANSI Z223.1/NFPA 54
• Canada - Natural Gas and Propane Installation Code, 

CAN/CSA B149.1

• All pipe compound must be resistant to lique

fi

 ed 

petroleum gas.

• Install ground joint union in gas supply line between 

shut-off valve and boiler controls.

• Install sediment trap upstream of gas controls.
• Use two pipe wrenches when making connection to gas 

valve to keep it from turning.

• Install manual shut-off valve in vertical pipe about 5 feet 

(1.5m) above 

fl

 oor. See Figure 8.

• Tighten all joints securely. 
• Propane gas connections should only be made by 

licensed propane installer.

• Two-stage regulation should be used by propane 

installer.

• Propane gas piping should be check by propane installer. 

Check Gas Supply

Gas pipe must be correct size for length of run and for 

total BTU per hour input of all gas utilization equipment 

connected to it. See Table 6 & 7, Page 15 for proper size. 

Be sure your gas line complies with local codes and gas 

company requirements.

DANGER

Fire Hazard.  Do not use matches, candles, open 

fl

 ames, or other methods providing ignition source. 

Failure to comply will result in death or serious        

injury.

!

  

Check Gas Piping

Pressure test boiler and gas connection before placing 

boiler in operation.

• Pressure test over 1/2 psig (3.5 kPa).  Disconnect 

boiler and its individual gas shutoff valve from gas 

supply system.

• Pressure test at 1/2 psig (3.5 kPa) or less.  Isolate 

boiler from gas supply system by closing manual gas 

shutoff valve. See Figure 8.

• Locate leakage using gas detector, noncorrosive 

detection 

fl

 uid, or other leak detection method 

acceptable to authority having jurisdiction. 
• Correct leaks immediately and retest.

GAS SUPPLY PIPING

Figure 8  - Gas Piping At Boiler

Содержание GWB8-042IE-2

Страница 1: ...r use with Natural and Propane Gases They are constructed and hydrostatically tested for maximum working pressure of 50 psi pounds per square inch in accordance with A S M E American Society of Mechan...

Страница 2: ...voided could result in minor or moderate injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury DANGER Indicates a hazardous situation which if not...

Страница 3: ...ructed and hydrostatically tested for maximum working pressure of 50 psi in accordance with A S M E Boiler and Pressure Vessel Code Section IV Standards for cast iron heating boilers Boilers must stan...

Страница 4: ...4 DIMENSIONS Model Width A GWB8 042IE 2 11 GWB8 075IE 2 14 1 4 GWB8 112IE 2 17 1 2 GWB8 150IE 2 20 3 4 GWB8 187IE 2 24 GWB8 225IE 2 27 1 4...

Страница 5: ...respect to heat distribution system as practical 7 Verify you have the right size boiler before starting installation See rating and capacity table 8 When installed in utility room door should be wid...

Страница 6: ...communicating directly or by ducts with outdoors Two Permanent Opening Method Provide opening commencing within 12 inches of top and second opening commencing within 12 inches of bottom enclosure Dire...

Страница 7: ...installed to relief valve outlet connection to avoid burns scalding or water damage due to discharge of steam and or hot water during operation Discharge line shall connect to relief valve outlet and...

Страница 8: ...8 Figure 3 Forced Hot Water Typical Piping Figure 4 Forced Hot Water Typical Piping With Zone Control Valve INSTALLATION SYSTEM PIPING...

Страница 9: ...exposed to refrigerated air circulation piping system shall be equipped with flow control valves or other automatic means to prevent gravity circulation of boiler water during cooling cycle INSTALLATI...

Страница 10: ...stem 6 Vent connector from boiler to chimney should run as directly as possible with as few elbows as possible 7 Where possible it is recommended to common vent water heater and boiler Consult appropr...

Страница 11: ...nstallations shall be in accordance with Venting of Equipment of the National Fuel Gas Code ANSI Z223 1 NFPA 54 or of the Natural Gas and Propane Installation Code CAN CSA B149 1 or applicable provisi...

Страница 12: ...m exhausts so they will operate at maximum speed Do not operate a summer exhaust fan Close fireplace dampers 4 Place in operation the appliance being inspected Follow the lighting instructions Adjust...

Страница 13: ...venter installation instructions issued with the power venter kits Although the power venter is equipped with its own fan the fan on the boiler remains in place and is unaltered when a power venter i...

Страница 14: ...tion to gas valve to keep it from turning Install manual shut off valve in vertical pipe about 5 feet 1 5m above floor See Figure 8 Tighten all joints securely Propane gas connections should only be m...

Страница 15: ...pacity BTU Per Hour Input Includes Fittings 1 1 20 92 000 190 000 350 000 625 000 40 63 000 130 000 245 000 445 000 60 50 000 105 000 195 000 365 000 Table 7 PROPANE GAS Length of Pipe Ft Pipe Capacit...

Страница 16: ...et above the floor 2 NEVER install a thermostat on an outside wall 3 Do not install a thermostat where it will be affected by drafts hot or cold pipes sunlight lighting fixtures televisions a fireplac...

Страница 17: ...water temperature reaches high limit set point high limit contacts open cutting power to blower and pilot control Burners extinguish and blower stops Circulator pump continues to run as long as the t...

Страница 18: ...18 WIRING DIAGRAMS Figure 10 Control Module Damper is not an option...

Страница 19: ...s Repeat until you have covered every radiation unit in system End at highest unit in system If units have automatic vents manual venting is unnecessary but it will speed up proper filling of system I...

Страница 20: ...ob WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life This appliance is equipped with an ignition device whi...

Страница 21: ...uire primary air adjustment and are not equipped with primary air shutters Main burner flames form sharp blue inner cones in softer blue outer mantel with no yellow Puffs of air from blow ing on flame...

Страница 22: ...supply to burners 3 Turn your thermostat up to call for heat and let your boiler run until temperature of water reaches limit setting Gas valve shuts off and circulator keeps running until thermostat...

Страница 23: ...water left in to freeze will crack pipes and or boiler Cleaning Your Boiler And Burners Flue passages between sections should be examined yearly and cleaned if necessary To clean Remove burners pilot...

Страница 24: ...ctrical contact Check all control terminals and wire joints Chimney flue is blocked Pressure switch will not close and pilot spark will not operate to start pilot Have your service technician check an...

Страница 25: ...as temperature changes Diaphragm type tank can be mounted on air purger fitting or at any convenient place in supply or return line AIR ELIMINATING FITTING AIR PURGER Air purger is used to remove exc...

Страница 26: ...ed Factory Pressure Switch Set point 0 4 wc for 2 5 section boilers 0 5 w c for 6 7 section boilers ROLLOUT SWITCH FLAME ROLLOUT SAFETY SHUTOFF Rollout switch is temperature sensitive fuse link device...

Страница 27: ...ing Molex plug connectors have not worked loose during transit Check sensing bulb is fully inserted in well and is not loose A 3 Adjusting Settings To discourage unauthorized changing of settings proc...

Страница 28: ...ion was not detected and delay is called before retry Recycle delay Flame signal was lost and delay is called before retry 11 Wait for pressure switch to open failed to close Inducer is still off Pres...

Страница 29: ...out models must be reset through key buttons and display On retry models wait for retry or reset at thermostat Check for correct installation and wiring before replacing any component Control module c...

Страница 30: ...ut Soft lockout is reset after one hour if alarm reason disappears 63 Soft lockout maximum number of recycles exceeded Soft lockout 64 Soft Lockout electronics failure On board self diagnostics detect...

Страница 31: ...place damaged wire Check for cracked ceramic insulator which can cause short to ground and replace igniter sensor if necessary At gas valve disconnect main valve wire from MV terminal Turn on power an...

Страница 32: ...PRODUCT LITERATURE Lennox Industries Inc Dallas Texas Manufactured by ECR International Inc 2201 Dwyer Avenue Utica NY 13501 web site www ecrinternational com...

Отзывы: