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 P/N# 240009135, Rev. C  [06/2012]

RETAIN THESE INSTRUCTIONS FOR 

FUTURE REFERENCE

These instructions must be affi xed on 

or adjacent to the boiler.

 

GAS FIRED BOILER

INSTALLATION 

INSTRUCTIONS

PRODUCT LITERATURE

Lennox  Industries Inc.
Dallas, Texas

This boiler cannot be used with all types of 

chimneys. Read these instructions carefully 
before installing.

GAS-FIRED HOT WATER BOILERS

These Gas-Fired Water boilers are low pressure, 

sectional cast iron boilers Design Certi

fi

 ed by 

CSA (Canadian Standards Association) for 

use with Natural and Propane Gases. They 

are constructed and hydrostatically tested for 

maximum working pressure of 50 psi (pounds 

per square inch) in accordance with A.S.M.E. 

(American Society of Mechanical Engineers) 

Boiler and Pressure Vessel Code Section IV 

Standards for Cast Iron Heating Boilers.

C.S.A. Certifi ed

For Natural Gas Or Propane

Tested For 50 psi.

ASME

Working Pressure

WARNING

Improper installation, adjustment, alteration, 

service, or maintenance could result in death 

or serious injury. Refer to this manual for 

assistance. For additional information consult 

a quali

fi

 ed installer, service agency, or the gas 

supplier.

!

  

GWB8-042IE-2, GWB8-075IE-2

GWB8-112IE-2, GWB8-150IE-2

GWB8-187IE-2, GWB8-225IE-2

Содержание GWB8-042IE-2

Страница 1: ...r use with Natural and Propane Gases They are constructed and hydrostatically tested for maximum working pressure of 50 psi pounds per square inch in accordance with A S M E American Society of Mechan...

Страница 2: ...voided could result in minor or moderate injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury DANGER Indicates a hazardous situation which if not...

Страница 3: ...ructed and hydrostatically tested for maximum working pressure of 50 psi in accordance with A S M E Boiler and Pressure Vessel Code Section IV Standards for cast iron heating boilers Boilers must stan...

Страница 4: ...4 DIMENSIONS Model Width A GWB8 042IE 2 11 GWB8 075IE 2 14 1 4 GWB8 112IE 2 17 1 2 GWB8 150IE 2 20 3 4 GWB8 187IE 2 24 GWB8 225IE 2 27 1 4...

Страница 5: ...respect to heat distribution system as practical 7 Verify you have the right size boiler before starting installation See rating and capacity table 8 When installed in utility room door should be wid...

Страница 6: ...communicating directly or by ducts with outdoors Two Permanent Opening Method Provide opening commencing within 12 inches of top and second opening commencing within 12 inches of bottom enclosure Dire...

Страница 7: ...installed to relief valve outlet connection to avoid burns scalding or water damage due to discharge of steam and or hot water during operation Discharge line shall connect to relief valve outlet and...

Страница 8: ...8 Figure 3 Forced Hot Water Typical Piping Figure 4 Forced Hot Water Typical Piping With Zone Control Valve INSTALLATION SYSTEM PIPING...

Страница 9: ...exposed to refrigerated air circulation piping system shall be equipped with flow control valves or other automatic means to prevent gravity circulation of boiler water during cooling cycle INSTALLATI...

Страница 10: ...stem 6 Vent connector from boiler to chimney should run as directly as possible with as few elbows as possible 7 Where possible it is recommended to common vent water heater and boiler Consult appropr...

Страница 11: ...nstallations shall be in accordance with Venting of Equipment of the National Fuel Gas Code ANSI Z223 1 NFPA 54 or of the Natural Gas and Propane Installation Code CAN CSA B149 1 or applicable provisi...

Страница 12: ...m exhausts so they will operate at maximum speed Do not operate a summer exhaust fan Close fireplace dampers 4 Place in operation the appliance being inspected Follow the lighting instructions Adjust...

Страница 13: ...venter installation instructions issued with the power venter kits Although the power venter is equipped with its own fan the fan on the boiler remains in place and is unaltered when a power venter i...

Страница 14: ...tion to gas valve to keep it from turning Install manual shut off valve in vertical pipe about 5 feet 1 5m above floor See Figure 8 Tighten all joints securely Propane gas connections should only be m...

Страница 15: ...pacity BTU Per Hour Input Includes Fittings 1 1 20 92 000 190 000 350 000 625 000 40 63 000 130 000 245 000 445 000 60 50 000 105 000 195 000 365 000 Table 7 PROPANE GAS Length of Pipe Ft Pipe Capacit...

Страница 16: ...et above the floor 2 NEVER install a thermostat on an outside wall 3 Do not install a thermostat where it will be affected by drafts hot or cold pipes sunlight lighting fixtures televisions a fireplac...

Страница 17: ...water temperature reaches high limit set point high limit contacts open cutting power to blower and pilot control Burners extinguish and blower stops Circulator pump continues to run as long as the t...

Страница 18: ...18 WIRING DIAGRAMS Figure 10 Control Module Damper is not an option...

Страница 19: ...s Repeat until you have covered every radiation unit in system End at highest unit in system If units have automatic vents manual venting is unnecessary but it will speed up proper filling of system I...

Страница 20: ...ob WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life This appliance is equipped with an ignition device whi...

Страница 21: ...uire primary air adjustment and are not equipped with primary air shutters Main burner flames form sharp blue inner cones in softer blue outer mantel with no yellow Puffs of air from blow ing on flame...

Страница 22: ...supply to burners 3 Turn your thermostat up to call for heat and let your boiler run until temperature of water reaches limit setting Gas valve shuts off and circulator keeps running until thermostat...

Страница 23: ...water left in to freeze will crack pipes and or boiler Cleaning Your Boiler And Burners Flue passages between sections should be examined yearly and cleaned if necessary To clean Remove burners pilot...

Страница 24: ...ctrical contact Check all control terminals and wire joints Chimney flue is blocked Pressure switch will not close and pilot spark will not operate to start pilot Have your service technician check an...

Страница 25: ...as temperature changes Diaphragm type tank can be mounted on air purger fitting or at any convenient place in supply or return line AIR ELIMINATING FITTING AIR PURGER Air purger is used to remove exc...

Страница 26: ...ed Factory Pressure Switch Set point 0 4 wc for 2 5 section boilers 0 5 w c for 6 7 section boilers ROLLOUT SWITCH FLAME ROLLOUT SAFETY SHUTOFF Rollout switch is temperature sensitive fuse link device...

Страница 27: ...ing Molex plug connectors have not worked loose during transit Check sensing bulb is fully inserted in well and is not loose A 3 Adjusting Settings To discourage unauthorized changing of settings proc...

Страница 28: ...ion was not detected and delay is called before retry Recycle delay Flame signal was lost and delay is called before retry 11 Wait for pressure switch to open failed to close Inducer is still off Pres...

Страница 29: ...out models must be reset through key buttons and display On retry models wait for retry or reset at thermostat Check for correct installation and wiring before replacing any component Control module c...

Страница 30: ...ut Soft lockout is reset after one hour if alarm reason disappears 63 Soft lockout maximum number of recycles exceeded Soft lockout 64 Soft Lockout electronics failure On board self diagnostics detect...

Страница 31: ...place damaged wire Check for cracked ceramic insulator which can cause short to ground and replace igniter sensor if necessary At gas valve disconnect main valve wire from MV terminal Turn on power an...

Страница 32: ...PRODUCT LITERATURE Lennox Industries Inc Dallas Texas Manufactured by ECR International Inc 2201 Dwyer Avenue Utica NY 13501 web site www ecrinternational com...

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