Lennox G20RE Series Скачать руководство пользователя страница 4

Page 4

C – Blower Motors and Capacitors

All G20RE units use direct drive blower motors. All mo-
tors used are 120V permanent split capacitor motors to
ensure maximum efficiency. See table1 for ratings.

TABLE 1

G20R BLOWER RATINGS 120V 1PH

BLOWER MOTOR

HP

Q2/3, Q3
Q4, Q3/4

Q5, Q4/5

CAP

3/4

1/2

1/3

5MFD 370V
7.5MFD 370V

40MFD 370V

D – Door Interlock Switch (S51)

A door interlock switch rated 16A at 125VAC is located

behind the BCC2-2 blower control panel. The switch is

wired in series with line voltage. When the blower door

access panel is removed the unit will shut down.

E – Blocked Vent Switch (S62)

The blocked vent switch (S62) is located on the right
side of the draft diverter. The switch is a high temper-
ature N.C. SPST manual-reset limit connected in se-
ries with the ignition control A3. It trips when there is
excess heat in the draft diverter or improper venting.
The switch is factory set at 300 

°

+ 12

°

(149

°

 C) and

cannot be adjusted.

F – Flame Rollout Switch (S47)

Flame rollout switch is a high temperature limit located
on top of the burner box. The limit is a N.C. SPST manu-
al-reset limit connected in series with the ignition con-
trol A3. When S47 senses rollout, the ignition control
immediately stops ignition and closes the gas valve. If
unit is running and flame rollout is detected, the gas
valve will close and ignition control will be disabled.
The switch is factory set and cannot be adjusted. See
table 2. The switch can be manually reset.

TABLE 2

FLAME ROLLOUT SWITCH SETPOINTS

HEATING INPUT KBTUH

SETPOINT

50, 75

100, 125, 150

260

°

F + 12

°

F

300

°

F + 12

°

F

G – Primary Limit Control (S10)

The primary limit switch (S10) on all units is located in
the middle of the heating vestibule wall.
G20RQ2/3(X)E-50, Q3(X)E-75, Q4(X)E-75, Q3/4(X)E-100
and Q3(X)E-125 units use a SPST self resetting limit.
See figure 4. When excess heat is sensed in the heat ex-
changer, the limit switch will open and interrupt the

current to the gas valve. If the limit is tripped,  BCC2-2
energizes the blower. The limit  automatically resets
when unit temperature drops below the reset point.
See table 3.

INSULATING COVER (s)

FIGURE 4

G20RQ2/3(X)E-50
Q3(X)E-75

Q3(X)E-125

Q3/4(X)E-100

LIMIT CONTROL FOR:

SP
ADE CONNECTORS

INSULA

TING COVER

LIMIT

LIMIT

Q4(X)E-75

All other units use a fan control-type limit shown in fig-
ure 5. It is used to protect the unit from high tempera-
tures. The blower limit is a resistive-type bimetal SPST
automatic resetting switch. This control does not con-
tain a fan control. The control is factory preset and is
not adjustable. See table 3.

PRIMARY LIMIT TEMPERATURES

Series

Series

TABLE 3

UNIT MODEL NO.

TEMP. RISE

TEMP. FALL

G20RQ2/3(X)E–50
G20RQ3(X)E–75

Series
Series

230

°

F + 5

°

F

200

°

F + 8

°

F

G20RQ3/4(X)E–100
G20RQ5(X)E–100

Series
Series

G20RQ3(X)E–125

G20RQ4/5(X)E–125

G20RQ4/5(X)E–150

Series

190

°

F + 10

°

F –5

°

F

160

°

F + 10

°

F

220

°

F + 10

°

F

250

°

F + 6

°

F

150

°

F + 15

°

F

180

°

F + 15

°

F

150

°

F + 15

°

F

180

°

F + 15

°

F

G20RQ4(X)E–75

Series

FIGURE 5

HONEYWELL LIMIT CONTROL FOR:

LIMIT SETTING

POINTER

FIXED STOP

G20RQ5(X)E–100

G20RQ4/5(X)E–12
5

G20RQ4/5(X)E–150

NOTE: This control
is actuated by a bi-met-
al coil and does not
contain a fan contol.

NOTE: Do not attempt
to adjust this limit.

Содержание G20RE Series

Страница 1: ...0RE furnaces have atmospheric burners there is no induced draft motor All G20RE units have a draft diverter which allows the use of stan dard single wall vent connectors SPECIFICATIONS continued on next page Model No Input Btuh Output Btuh A F U E Flue connection in diameter Temperature rise range High static certified by A G A in wg Gas piping size I P S in Blower wheel nominal diameter x width i...

Страница 2: ...F T C labeling requirements Isolated combustion system rating for non weatherized furnaces G20RQ5XE 100 G20RQ3XE 125 G20RQ4 5XE 125 150 000 California Seasonal Efficiency X Models 74 7 75 6 74 4 Number and Size of Filters in 2 20 x 14 x 1 2 20 x 14 x 1 2 20 x 14 x 1 2 20 x 16 x 1 2 2 1 2 or 3 4 4 1 2 or 5 4 4 1 2 or 5 Not Available with LPG LPG kit must be ordered extra for field changeover SPECIF...

Страница 3: ...g Fan off timings are adjustable The board is divided into two sections 120VAC and 24VAC CAB and XFMR send 120VAC to the damper mo tor and transformer respectively Active cooling and heating blower speed terminals and three dummy D terminals are located on the 120VAC side of the BCC2 2 The CF terminal is used for wiring in the op tional continuous fan kit Also located on this side of the control a...

Страница 4: ...ITCH SETPOINTS HEATING INPUT KBTUH SETPOINT 50 75 100 125 150 260 F 12 F 300 F 12 F G Primary Limit Control S10 The primary limit switch S10 on all units is located in the middle of the heating vestibule wall G20RQ2 3 X E 50 Q3 X E 75 Q4 X E 75 Q3 4 X E 100 and Q3 X E 125 units use a SPST self resetting limit See figure 4 When excess heat is sensed in the heat ex changer the limit switch will open...

Страница 5: ...P C M PRESSURE REGULATOR ADJUSTMENT SCREW TOP VIEW FRONT VIEW PILOT ADJUSTMENT SCREW VALVE INLET VALVE OUTLET OUTLET PRESSURE TAP J Electronic Ignition Control Figure 7 The Robertshaw electronic ignition control A3 is an intermittent ignition control module located on the vestibule panel See figure 1 When there is a call for heat the control generates a spark to ignite the pilot after which the co...

Страница 6: ...box frame activates the damper prove switch as the damp er door opens See figure 10 The axle rotates the damper door to open position As the axle turns the spring winds backward to make contact with the damp er prove switch The protective cover plate is remov able one screw and the spring may be unclipped for service to the damper door or burner box Spring must be removed in order to remove the da...

Страница 7: ...emergency shutdown is required turn off the main shut off valve and disconnect the main power to unit These controls should be properly labeled by the installer When pressure testing gas lines the gas valve must be disconnected and isolated Gas valves can be dam aged if subjected to more than 0 5psig 14 W C See figure 11 If the pressure is equal to or less than 0 5psig 14 W C use the manual shut o...

Страница 8: ...er G High Altitude Derate C G A certified units used in high altitude applications are factory equipped with modifications that eliminate the need for manifold pressure adjustment to obtain proper heat input Check the unit rating plate to make sure unit is a high altitude unit A G A certified units must be derated when installed at an elevation of 2 000 ft 610 m or more above sea lev el Tables 6 a...

Страница 9: ...eed and static pressure of the unit setup Blower speed must be set for unit operation within range of AIR TEMP RISE F listed on the unit rating plate To Measure Temperature Rise 1 Place plenum thermometers in the supply and re turn air plenums Locate thermometers in the first horizontal run of the warm air plenum where it will not pick up radiant heat from the heat exchanger 2 Set thermostat to hi...

Страница 10: ... 5 X E 150 G20RQ4 X E 75 UNIT Factory Con nected Speed Taps Motor Speeds Available Cool Heat 2 4 4 2 5 4 2 4 4 2 4 4 2 4 4 3 6 5 3 6 5 3 6 5 DO NOT USE LOW SPEED TAP ON Q2 3 50 BLOWER SPEED SELECTION HI LOW 2 3 4 5 2 3 4 5 6 SPEED TAPS 4 5 TABLE 8 MOTOR PLUG SPEED TAP DESIGNATION 9 Depress harness connector tab to release wire ter minal Select connector location for new speed re fer to unit wiring...

Страница 11: ... Turn off electric power to furnace 2 Remove upper access panel and filter access door See figure 1 3 Lift left side filter over left support angle For easy handling hold filter at center bottom 4 Rotate filter sideways and pull it through the blow er access panel opening 5 Pull the second filter out the same way as the first 6 Wash filters with warm water and mild detergent When dry filters shoul...

Страница 12: ...eel rod with a 20 in length of chain attached to one end into top opening of heat exchanger Refer to figure 18 9 Shake rod to drop chain through clamshell into burner cavity in bottom of heat exchanger 10 Attach bottom of chain to 2 ft 600 mm rod 11 Push and pull the rods back and forth and up and down with a vigorous motion The chain will dis lodge the soot and scale deposits inside the heat ex c...

Страница 13: ...ent damage to the damper door Can cause damage to damper motor resulting in improper furnace operation 20 Install flue restrictor 50E models only 21 Before replacing draft hood flue pipe and access panels inspect draft hood gasket Replace gasket if necessary 22 Carefully check all piping connections factory and field for gas leaks Use a leak detecting solution or other preferred means CAUTION Pote...

Страница 14: ... that the gas valve is energized and initiates a 45 second time delay At the end of the 45 seconds the blower B3 is energized 8 When flame is sensed the main gas valve opens and supplies the burners with gas 7 Through the electronic ignition control the pilot valve P of the gas valve opens The spark electrode ignites the pilot and the flame sensor senses the pilot 6 When S64 closes assuming flame ...

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