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506120−01 03/10

1. Remove service port cap with an appropriately sized

wrench.

2. Connect gauge to the service port.

3. When testing is completed, replace service port cap and

tighten as follows:

 

With Torque Wrench

: Finger tighten and then

tighten per table 1.

 

Without Torque Wrench

: Finger tighten and use an

appropriately sized wrench to turn an additional
1/6 turn clockwise as illustrated in figure 1.

To Open and Close Angle−Type Service Valve:

A valve stem cap protects the valve stem from
contamination and assures a leak−free seal.

 SERVICE PORT

SERVICE PORT

CORE

TO OUTDOOR UNIT

STEM CAP

(VALVE STEM SHOWN OPEN)

INSERT HEX WRENCH HERE

SERVICE PORT CAP

TO INDOOR

UNIT

OPEN TO BOTH

INDOOR AND

OUTDOOR UNITS

Figure 3. 

Angle−Type Service Valve 

(Back−Seated Opened)

1. Remove stem cap with a wrench.

2. Use a service wrench with a hex−head extension

(3/16" for liquid-line valve sizes and 5/16" for
suction-line valve sizes) to back the stem out
counterclockwise as far as it will go.

3. Replace the stem cap and tighten as follows:

 

With Torque Wrench

: Tighten finger tight and then

tighten per table 1.

 

Without Torque Wrench

: Finger tighten and use an

appropriately sized wrench to turn an additional
1/12 turn clockwise as illustrated in figure 1. 

To Access Ball−Type Service Port:

A service port cap protects the service port core from
contamination and serves as the primary leak seal.

1. Remove service port cap with an appropriately sized

wrench.

2. Connect gauge to the service port.

3. When testing is completed, replace service port cap and

tighten as follows:

 

With Torque Wrench

: Finger tighten and then

tighten per table 1.

 

Without Torque Wrench

: Finger tighten and use an

appropriately sized wrench to turn an additional
1/6 turn clockwise as illustrated in figure 1.

To Open and Close Ball−Type Service Valve:

A valve stem cap protects the valve stem from
contamination and assures a leak−free seal.

1. Remove stem cap with a wrench.
2. Use an appropriately sized wrench to open. To open

valve, rotate stem counterclockwise 90°. To close
rotate stem clockwise 90°.

3. Replace the stem cap and tighten as follows:

 

With Torque Wrench

: Finger tighten and then

tighten per table 1.

 

Without Torque Wrench

: Finger tighten and use an

appropriately sized to wrench turn an additional
1/12 turn clockwise as illustrated in figure 1.

BALL (SHOWN
CLOSED)

SERVICE PORT

CORE

TO INDOOR UNIT

TO OUTDOOR UNIT

TO 

OPEN

 ROTATE STEM

COUNTERCLOCKWISE 90°.

SERVICE PORT

SERVICE PORT CAP

STEM CAP

VALVE
STEM

OPEN TO LINE SET WHEN VALVE IS CLOSED,
TO BOTH LINE SET AND UNIT WHEN VALVE IS
OPEN.

TO 

CLOSE 

ROTATE STEM

CLOCKWISE 90°.

Figure 4. Ball−Type Service Valve

Recovering Refrigerant from Existing
System

Remove existing refrigerant using one of the following
methods:

METHOD 1:

Use this method if the existing outdoor unit is not equipped
with manual shut−off valves, and plan on using existing
HCFC−22 refrigerant to flush the system.
Perform the following task:

1. Disconnect all power to the existing outdoor unit.
2. Connect to the existing unit a gauge set, clean

recovery cylinder and a recovery machine. Use the
instructions provided with the recover machine on how
to setup the connections.

3. Remove all HCFC−22 refrigerant from the existing

system. Check gauges after shutdown to confirm that
the entire system is completely void of refrigerant.

Содержание Elite XC13

Страница 1: ...Supersedes 07 09 Table of Contents Shipping and Packing List 1 XC13 Air Conditioner Units 1 Unit Dimensions 2 General Information 3 Recovering Refrigerant from Existing System 4 Removing Existing Out...

Страница 2: ...ONNECTION 4 1 4 108 4 3 4 121 1 25 2 51 SIDE VIEW C B A 3 1 4 83 UNIT SUPPORT FEET XC13 036 TO 060 BASE SECTIONS WITH ELONGATED LEGS SUCTION LINE CONNECTION LIQUID LINE CONNECTION TOP VIEW PARTS ARRAN...

Страница 3: ...rging Procedures step 1 for a typical manifold gauge connection setup Manifold gauge sets used with HFC 410A refrigerant systems must be capable of handling the higher system operating pressures The g...

Страница 4: ...s With Torque Wrench Finger tighten and then tighten per table 1 Without Torque Wrench Finger tighten and use an appropriately sized wrench to turn an additional 1 6 turn clockwise as illustrated in f...

Страница 5: ...overy machine to recover any refrigerant left in the indoor coil and line set Perform the following task 1 Start the existing HCFC 22 system in the cooling mode and close the liquid line valve 2 Pump...

Страница 6: ...small base unit stability anchor unit to slab as described in Stabilizing Small Base Unit on Uneven Surfaces ELEVATING AND STABILIZING SMALL BASE UNIT Use the following instructions to elevate and st...

Страница 7: ...itional adjustments to the level of the unit NOTE Keep the height of extenders short enough to ensure a sturdy installation If it is necessary to extend further consider a different type of field fabr...

Страница 8: ...ructures walls ceilings floors the refrigerant lines will not create unnecessary vibration and subsequent sounds Also consider the following when placing and installing a high efficiency air condition...

Страница 9: ...CHORED HEAVY NYLON WIRE TIES 8 FEET 8 FEET STRAP THE SUCTION LINE TO THE JOIST OR RAFTER AT 8 FEET INTERVALS THEN STRAP THE LIQUID LINE TO THE SUCTION LINE FLOOR JOIST OR ROOF RAFTER Figure 14 Refrige...

Страница 10: ...the pressure down to 1 or 2 psig 6 9 to 13 8 kPa CAUTION Brazing alloys and flux contain materials which are hazardous to your health Avoid breathing vapors or fumes from brazing operations Perform o...

Страница 11: ...ice port valve SERVICE PORT CORE SERVICE PORT CAP SERVICE PORT Removing Indoor Unit Metering Device Remove the existing HCFC 22 fixed orifice or TXV from the indoor coil The existing indoor unit HCFC...

Страница 12: ...g the System If the original system used HCFC 22 refrigerant then flush the system using the procedure provided in this section HFC 410A refrigerant then proceed to Refrigerant Metering Device Kits IM...

Страница 13: ...it enters the recovery machine 3 After all of the liquid refrigerant has been recovered switch the recovery machine to suction recovery so that all of the HCFC 22 suction is recovered Allow the recove...

Страница 14: ...o prevent any possibility of water damage properly insulate all parts of the TXV assembly that may sweat due to temperature differences between the valve and its surrounding ambient temperatures TWO P...

Страница 15: ...antities Leak Testing the System After the line set has been connected to both the indoor and outdoor units check the line set connections and indoor unit for leaks Use the following procedure to test...

Страница 16: ...will void warranty IMPORTANT Use a thermocouple or thermistor electronic vacuum gauge that is calibrated in microns Use an instrument capable of accurately measuring down to 50 microns Evacuating the...

Страница 17: ...gauge hose from the cylinder Open the manifold gauge valves to release dry nitrogen from the line set and indoor unit 6 Reconnect the manifold gauge to vacuum pump turn pump on and continue to evacuat...

Страница 18: ...for minimum circuit ampacity amperage minimum and maximum fuse or circuit breaker fusible HACR per NEC Install power wiring and properly sized disconnect switch 1 NOTE Any excess high voltage field w...

Страница 19: ...LENGTH AWG INSULATION TYPE LESS THAN 100 30 METERS 18 TEMPERATURE RATING MORE THAN 100 30 METERS 16 35 C MINIMUM WIRE NUTS BLACK 24V CONTROL WIRES YELLOW TIGHTEN WIRE TIE LOW VOLTAGE CONNECTIONS NOTE...

Страница 20: ...uch of the moisture as possible as described in Evacuating the System on page 16 4 Use nitrogen to break the vacuum and install a new filter drier in the system 5 Evacuate the system again Then weigh...

Страница 21: ...d 24 hours before unit start up to prevent compressor damage as a result of slugging 6 Set the thermostat for a cooling demand Turn on power to the indoor blower and close the outdoor unit disconnect...

Страница 22: ...9 19 18 17 16 15 14 13 74 21 21 21 20 19 19 18 17 16 16 15 14 13 12 72 20 20 19 18 17 17 16 15 15 14 13 12 11 10 70 19 19 18 18 17 17 16 15 15 14 13 12 11 10 57 58 59 60 61 62 63 64 65 66 67 68 69 70...

Страница 23: ...tures not reliable START Measure outdoor ambient temperature USE WEIGH IN METHOD Weigh in or remove refrigerant based upon line length APP Approach Values F 1 0 C 0 6 1 Connect gauge set as illustrate...

Страница 24: ...subcooling SC SAT _____ LIQ _____ SC _____ 11 Compare results with table below Figure 37 Using HFC 410A Subcooling TXV Charge Method MORE or LESS If refrigerant is added or removed verify charge usin...

Страница 25: ...indoor coil WB _______ 12 Record outdoor ambient temperature 13 Compare results with table to the left If value is MORE than shown then ADD refrigerant If value is LESS than shown then REMOVE refrige...

Страница 26: ...1 409 142 428 145 431 144 448 150 413 141 428 144 431 144 110 43 436 145 456 147 458 146 477 151 438 143 455 146 457 146 115 46 464 147 486 149 487 148 506 153 466 145 483 147 484 148 Temperature of t...

Страница 27: ...it s evaporator coil is equipped with a drain pan to collect condensate formed as your system removes humidity from the inside air Have your dealer show you the location of the drain line and how to c...

Страница 28: ...ped circuit breakers Make sure unit access panels are in place Make sure air filter is clean Write down the unit model number and have it handy before calling OPTIONAL ACCESSORIES Refer to the Lennox...

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