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Page 17

XC13 SERIES

OUTDOOR UNIT

TO SUCTION

SERVICE VALVE

TO LIQUID

LINE SERVICE

VALVE

MICRON GAUGE

VACUUM PUMP

A34000 1/4 SAE

TEE WITH

SWIVEL

COUPLER

NITROGEN

50

MANIFOLD

GAUGE SET

HFC−410A

RECOMMEND MINIMUM
3/8" HOSE

A

Connect low side of manifold gauge set with 1/4 SAE in−line tee to 

suction 

line

service valve

B

Connect high side of manifold gauge set to 

liquid 

line service valve

C

Connect micron gauge available connector on the 1/4 SAE in−line tee.

D

Connect the vacuum pump (with vacuum gauge) to the center port of the
manifold gauge set.  The center port line will be used later for both the
HFC−410A  and nitrogen containers.

A

B

C

D

NOTE − Remove cores from service valves if not already done.

Figure 29. Typical Evacuation Manifold and Micron Gauges Connections

5. Shut off the dry nitrogen cylinder and remove the

manifold gauge hose from the cylinder. Open the
manifold gauge valves to release dry nitrogen from the
line set and indoor unit.

6. Reconnect the manifold gauge to vacuum pump, turn

pump on, and continue to evacuate line set and indoor
unit until the absolute pressure does not rise above
500 microns (29.9 inches of mercury) within a
20−minute period after shutting off vacuum pump and
closing the manifold gauge valves.

7. When the absolute pressure requirement above has

been met, disconnect the manifold hose from the
vacuum pump and connect it to an upright cylinder of

HFC−410A refrigerant. Open the manifold gauge valve
pressure line set to break vacuum with 2 to 5 psi.

8. Perform the following:

A

Close manifold gauge valves

B

Shut off HFC−410A cylinder

C

Reinstall service valve cores by removing
manifold hose from service valve. Quickly install
cores with core tool while maintaining a positive
system pressure.

D

Replace the stem caps and secure finger tight,
then tighten an additional one−sixth (1/6) of a turn
as illustrated in figure 1.

Содержание Elite XC13

Страница 1: ...Supersedes 07 09 Table of Contents Shipping and Packing List 1 XC13 Air Conditioner Units 1 Unit Dimensions 2 General Information 3 Recovering Refrigerant from Existing System 4 Removing Existing Out...

Страница 2: ...ONNECTION 4 1 4 108 4 3 4 121 1 25 2 51 SIDE VIEW C B A 3 1 4 83 UNIT SUPPORT FEET XC13 036 TO 060 BASE SECTIONS WITH ELONGATED LEGS SUCTION LINE CONNECTION LIQUID LINE CONNECTION TOP VIEW PARTS ARRAN...

Страница 3: ...rging Procedures step 1 for a typical manifold gauge connection setup Manifold gauge sets used with HFC 410A refrigerant systems must be capable of handling the higher system operating pressures The g...

Страница 4: ...s With Torque Wrench Finger tighten and then tighten per table 1 Without Torque Wrench Finger tighten and use an appropriately sized wrench to turn an additional 1 6 turn clockwise as illustrated in f...

Страница 5: ...overy machine to recover any refrigerant left in the indoor coil and line set Perform the following task 1 Start the existing HCFC 22 system in the cooling mode and close the liquid line valve 2 Pump...

Страница 6: ...small base unit stability anchor unit to slab as described in Stabilizing Small Base Unit on Uneven Surfaces ELEVATING AND STABILIZING SMALL BASE UNIT Use the following instructions to elevate and st...

Страница 7: ...itional adjustments to the level of the unit NOTE Keep the height of extenders short enough to ensure a sturdy installation If it is necessary to extend further consider a different type of field fabr...

Страница 8: ...ructures walls ceilings floors the refrigerant lines will not create unnecessary vibration and subsequent sounds Also consider the following when placing and installing a high efficiency air condition...

Страница 9: ...CHORED HEAVY NYLON WIRE TIES 8 FEET 8 FEET STRAP THE SUCTION LINE TO THE JOIST OR RAFTER AT 8 FEET INTERVALS THEN STRAP THE LIQUID LINE TO THE SUCTION LINE FLOOR JOIST OR ROOF RAFTER Figure 14 Refrige...

Страница 10: ...the pressure down to 1 or 2 psig 6 9 to 13 8 kPa CAUTION Brazing alloys and flux contain materials which are hazardous to your health Avoid breathing vapors or fumes from brazing operations Perform o...

Страница 11: ...ice port valve SERVICE PORT CORE SERVICE PORT CAP SERVICE PORT Removing Indoor Unit Metering Device Remove the existing HCFC 22 fixed orifice or TXV from the indoor coil The existing indoor unit HCFC...

Страница 12: ...g the System If the original system used HCFC 22 refrigerant then flush the system using the procedure provided in this section HFC 410A refrigerant then proceed to Refrigerant Metering Device Kits IM...

Страница 13: ...it enters the recovery machine 3 After all of the liquid refrigerant has been recovered switch the recovery machine to suction recovery so that all of the HCFC 22 suction is recovered Allow the recove...

Страница 14: ...o prevent any possibility of water damage properly insulate all parts of the TXV assembly that may sweat due to temperature differences between the valve and its surrounding ambient temperatures TWO P...

Страница 15: ...antities Leak Testing the System After the line set has been connected to both the indoor and outdoor units check the line set connections and indoor unit for leaks Use the following procedure to test...

Страница 16: ...will void warranty IMPORTANT Use a thermocouple or thermistor electronic vacuum gauge that is calibrated in microns Use an instrument capable of accurately measuring down to 50 microns Evacuating the...

Страница 17: ...gauge hose from the cylinder Open the manifold gauge valves to release dry nitrogen from the line set and indoor unit 6 Reconnect the manifold gauge to vacuum pump turn pump on and continue to evacuat...

Страница 18: ...for minimum circuit ampacity amperage minimum and maximum fuse or circuit breaker fusible HACR per NEC Install power wiring and properly sized disconnect switch 1 NOTE Any excess high voltage field w...

Страница 19: ...LENGTH AWG INSULATION TYPE LESS THAN 100 30 METERS 18 TEMPERATURE RATING MORE THAN 100 30 METERS 16 35 C MINIMUM WIRE NUTS BLACK 24V CONTROL WIRES YELLOW TIGHTEN WIRE TIE LOW VOLTAGE CONNECTIONS NOTE...

Страница 20: ...uch of the moisture as possible as described in Evacuating the System on page 16 4 Use nitrogen to break the vacuum and install a new filter drier in the system 5 Evacuate the system again Then weigh...

Страница 21: ...d 24 hours before unit start up to prevent compressor damage as a result of slugging 6 Set the thermostat for a cooling demand Turn on power to the indoor blower and close the outdoor unit disconnect...

Страница 22: ...9 19 18 17 16 15 14 13 74 21 21 21 20 19 19 18 17 16 16 15 14 13 12 72 20 20 19 18 17 17 16 15 15 14 13 12 11 10 70 19 19 18 18 17 17 16 15 15 14 13 12 11 10 57 58 59 60 61 62 63 64 65 66 67 68 69 70...

Страница 23: ...tures not reliable START Measure outdoor ambient temperature USE WEIGH IN METHOD Weigh in or remove refrigerant based upon line length APP Approach Values F 1 0 C 0 6 1 Connect gauge set as illustrate...

Страница 24: ...subcooling SC SAT _____ LIQ _____ SC _____ 11 Compare results with table below Figure 37 Using HFC 410A Subcooling TXV Charge Method MORE or LESS If refrigerant is added or removed verify charge usin...

Страница 25: ...indoor coil WB _______ 12 Record outdoor ambient temperature 13 Compare results with table to the left If value is MORE than shown then ADD refrigerant If value is LESS than shown then REMOVE refrige...

Страница 26: ...1 409 142 428 145 431 144 448 150 413 141 428 144 431 144 110 43 436 145 456 147 458 146 477 151 438 143 455 146 457 146 115 46 464 147 486 149 487 148 506 153 466 145 483 147 484 148 Temperature of t...

Страница 27: ...it s evaporator coil is equipped with a drain pan to collect condensate formed as your system removes humidity from the inside air Have your dealer show you the location of the drain line and how to c...

Страница 28: ...ped circuit breakers Make sure unit access panels are in place Make sure air filter is clean Write down the unit model number and have it handy before calling OPTIONAL ACCESSORIES Refer to the Lennox...

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