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Page 17

EL16XC1 SERIES

Flushing Line Set and Indoor Coil

  

SENSING

LINE

TEFLON

®

 RING

FIXED ORIFICE

BRASS NUT

LIQUID LINE ASSEMBLY

(INCLUDES STRAINER)

LIQUID LINE ORIFICE HOUSING

DISTRIBUTOR TUBES

DISTRIBUTOR

ASSEMBLY

REMOVE AND DISCARD

WHITE TEFLON

®

 SEAL

(IF PRESENT)

A

On fully cased coils, remove the coil access and plumbing panels.

B

Remove any shipping clamps holding the liquid line and distributor as­
sembly.

C

Using two wrenches, disconnect liquid line from liquid line orifice hous­
ing. Take care not to twist or damage distributor tubes during this pro­
cess.

D

Remove and discard fixed orifice, valve stem assembly if present and
Teflon

®

 washer as illustrated above.

E

Use a field-provided fitting to temporary reconnect the liquid line to the
indoor unit's liquid line orifice housing.

TYPICAL EXISTING FIXED ORIFICE
REMOVAL PROCEDURE (UNCASED
COIL SHOWN)

TYPICAL EXISTING EXPANSION VALVE REMOVAL
PROCEDURE (UNCASED COIL SHOWN)

TWO PIECE PATCH PLATE

(UNCASED COIL ONLY)

VAPOR

LINE

DISTRIBUTOR

ASSEMBLY

DISTRIBUTOR

TUBES

LIQUID

LINE

MALE EQUALIZER

LINE FITTING

EQUALIZER
LINE

CHECK

EXPANSION

VALVE

TEFLON®
RING

STUB END

TEFLON

®

RING

SENSING BULB

LIQUID LINE

ORIFICE

HOUSING

LIQUID LINE

ASSEMBLY WITH

BRASS NUT

A

On fully cased coils, remove the coil access and plumbing panels.

B

Remove any shipping clamps holding the liquid line and distributor
assembly.

C

Disconnect the equalizer line from the check expansion valve
equalizer line fitting on the vapor line.

D

Remove the vapor line sensing bulb.

E

Disconnect the liquid line from the check expansion valve at the liquid
line assembly.

F

Disconnect the check expansion valve from the liquid line orifice
housing. Take care not to twist or damage distributor tubes during this
process.

G

Remove and discard check expansion valve and the two Teflon

®

 rings.

H

Use a field-provided fitting to temporary reconnect the liquid line to the
indoor unit's liquid line orifice housing.

LOW

HIGH

EXISTING

INDOOR

UNIT

GAUGE

MANIFOLD

INVERTED HCFC-22
CYLINDER CONTAINS
CLEAN HCFC-22* TO BE
USED FOR FLUSHING.

LIQUID LINE SERVICE

VALVE

INLET

DISCHARGE

TANK
RETURN

CLOSED

OPENED

RECOVERY

CYLINDER

RECOVERY MACHINE

NEW

OUTDOOR

UNIT

VAPOR LINE

SERVICE VALVE

V

APOR

LIQUID

1

A

Inverted HCFC-22 cylinder with clean refrigerant* to the vapor service
valve.

B

HCFC-22 gauge set (low side) to the liquid line valve.

C

HCFC-22 gauge set center port to inlet on the recovery machine with an
empty recovery tank to the gauge set.

D

Connect recovery tank to recovery machines per machine instructions.

CONNECT GAUGES AND EQUIPMENT FOR
FLUSHING PROCEDURE

A

B

C

D

B

OR

FLUSHING LINE SET

A

Set the recovery machine for liquid recovery and start the
recovery machine. Open the gauge set valves to allow the
recovery machine to pull a vacuum on the existing system line
set and indoor unit coil.

B

Invert the cylinder of clean HCFC-22* and open its valve to allow
liquid refrigerant to flow into the system through the vapor line
valve. Allow the refrigerant to pass from the cylinder and through
the line set and the indoor unit coil before it enters the recovery
machine.

C

After all of the liquid refrigerant has been recovered, switch the
recovery machine to vapor recovery so that all of the HCFC-22
vapor is recovered. Allow the recovery machine to pull down to 0
the system.

D

Close the valve on the inverted HCFC-22 drum and the gauge
set valves. Pump the remaining refrigerant out of the recovery
machine and turn the machine off.

The line set and indoor unit coil must be flushed with at least the
same amount of clean refrigerant* that previously charged the
system. Check the charge in the flushing cylinder before
proceeding.

1A

2

3

1B

*IMPORTANT - Clean refrigerant is any refrigerant in a system that has not had compressor burn out. If the system
has experienced burn out, it is recommended that the existing line set and indoor coil be replaced.

Figure 9. Installing Indoor Expansion Valve

Содержание EL16XC1 Series

Страница 1: ...multiple power supplies TABLE OF CONTENTS Model Number Identification 2 Typical Serial Number Identification 2 Specifications 2 Electrical Data 3 Unit Dimensions 4 Unit Parts Arrangement 5 Operating...

Страница 2: ...de 08 2008 09 2009 10 2010 Month Code A January B February C March 05716 5 or 6 Digit Unique Number Location Code 19 Saltillo Mexico 58 Marshalltown IA 5 Specifications Model Numbers Unit Outdoor Fan...

Страница 3: ...C1 024 25 14 6 10 9 59 3 1 6 825 1 0 1 9 EL16XC1 030 25 17 0 12 8 67 8 1 6 825 1 0 1 9 EL16XC1 036 EL16XC1S036 30 18 0 13 6 79 0 1 6 825 1 0 1 9 EL16XC1 041 30 19 3 14 7 75 0 1 6 825 1 0 1 9 EL16XC1 0...

Страница 4: ...6XC1 030 39 991 30 1 2 775 35 889 13 7 8 352 7 3 4 197 3 1 4 83 27 1 8 689 3 5 8 92 4 1 2 114 20 5 8 524 EL16XC1 036 EL16XC1S036 31 787 30 1 2 775 35 889 13 7 8 352 7 3 4 197 3 1 4 83 27 1 8 689 3 5 8...

Страница 5: ...K1 1 CAPACITOR C12 CONTROL PANEL TYPICAL PLUMBING COPELAND COMPRESSOR DISCHARGE LINE HIGH TEMPERATURE SENSOR LIQUID LINE FILTER DRIER SINGLE FLOW DISCHARGE LINE HIGH TEMPERATURE SENSOR COMPRESSOR HARN...

Страница 6: ...risks rounding or breaking off the wrench or stripping the valve stem recess See the Lennox Service and Application Notes C 08 1 for further details and information IMPORTANT To prevent stripping of t...

Страница 7: ...6 7 8 9 10 11 12 1 12 TURN To Access Service Port A service port cap protects the service port core from contamination and serves as the primary leak seal 1 Remove service port cap with an appropriat...

Страница 8: ...e unit s sound level registered from the adjacent property not from the installation property Install the unit as far as possible from the property line When possible do not install the unit directly...

Страница 9: ...f two 2 degrees or two inches per five feet 50 mm per 1 5 m away from building structure MOUNTING SLAB BUILDING STRUCTURE GROUND LEVEL Outside Unit Placement Slab Mounting at Ground Level SAME FASTENE...

Страница 10: ...n the direction of prevailing winds NOTICE Roof Damage This system contains both refrigerant and oil Some rubber roofing material may absorb oil and cause the rubber to swell when it comes into contac...

Страница 11: ...E AS CLOSE TO PARALLEL WITH THE UNIT AS POSSIBLE WHILE INSTALLING PANEL PREFERRED ANGLE FOR INSTALLATION ANGLE MAY BE TOO EXTREME HOLD DOOR FIRMLY TO THE HINGED SIDE TO MAINTAIN FULLY ENGAGED TABS Det...

Страница 12: ...g torch while pressurized may result in ignition of the refrigerant and oil mixture check the high and low pressures before unbrazing WARNING When using a high pressure gas such as dry nitrogen to pre...

Страница 13: ...OR RAFTER AT 8 FEET 2 43 METERS INTERVALS THEN STRAP THE LIQUID LINE TO THE VAPOR LINE FLOOR JOIST OR ROOF RAFTER REFRIGERANT LINE SET INSTALLING HORIZONTAL RUNS NOTE Similar installation practices sh...

Страница 14: ...operations only in well ventilated areas Wear gloves and protective goggles or face shield to protect against burns Wash hands with soap and water after handling brazing alloys and flux IMPORTANT Con...

Страница 15: ...Y FROM SERVICE VALVE Flow regulated nitrogen at 1 to 2 psig through the low side refrigeration gauge set into the liquid line service port valve and out of the suction vapor line service port valve CU...

Страница 16: ...ions for the next step in preparing the unit WHEN BRAZING LINE SET TO SERVICE VALVES POINT FLAME AWAY FROM SERVICE VALVE PREPARATION FOR NEXT STEP 7 WARNING 1 FIRE PERSONAL INJURY OR PROPERTY DAMAGE w...

Страница 17: ...the liquid line to the indoor unit s liquid line orifice housing LOW HIGH EXISTING INDOOR UNIT GAUGE MANIFOLD INVERTED HCFC 22 CYLINDER CONTAINS CLEAN HCFC 22 TO BE USED FOR FLUSHING LIQUID LINE SERV...

Страница 18: ...EMBLY WITH BRASS NUT DISTRIBUTOR ASSEMBLY A Remove the field provided fitting that temporary reconnected the liquid line to the indoor unit s distributor assembly B Install one of the provided Teflon...

Страница 19: ...inder of HFC 410A refrigerant to the center port of the manifold gauge set Open the valve on the HFC 410A cylinder vapor only B Open the high pressure side of the manifold to allow HFC 410A into the l...

Страница 20: ...oor unit until the absolute pressure does not rise above 500 microns 29 9 inches of mercury within a 20 minute period after shutting off the vacuum pump and closing the manifold gauge valves F When th...

Страница 21: ...diagrams and refer to unit nameplate for minimum circuit ampacity and maximum overcurrent protection size 24VAC TRANSFORMER Use the transformer provided with the furnace or air handler for low voltage...

Страница 22: ...PERATURE RATING MORE THAN 100 30 METERS 16 35 C MINIMUM WIRE NUTS BLACK 24V CONTROL WIRES YELLOW TIGHTEN WIRE TIE UNIT LOW VOLTAGE CONNECTIONS NOTE DO NOT BUNDLE ANY EXCESS 24VAC CONTROL WIRES INSIDE...

Страница 23: ...cessary 6 Inspect contactor contacts for pitting or burn marks Replace as necessary 7 Check outdoor fan motor for worn bearings bushings Replace as necessary 8 Inspect and clean outdoor coils if neces...

Страница 24: ...m Fuse or Circuit Breaker Electrical Connections Tight Indoor Filter clean Supply Voltage Unit Off Indoor Blower RPM S P Drop Over Indoor Dry Outdoor Coil Entering Air Temp Discharge Pressure Suction...

Страница 25: ...Page 25 EL16XC1 SERIES Typical Field Wiring...

Страница 26: ...Page 26 Typical Factory Wiring...

Страница 27: ...supply at the disconnect switch The voltage must be within the range listed on the unit s nameplate If not do not start the equipment until you have consulted with the power company and the voltage co...

Страница 28: ...mperature of air entering indoor coil F INDOOR COIL DRY BULB DRY BULB WET BULB B TDrop 19 A Dry bulb Wet bulb F A 72 B 64 C 53 air flow air flow All temperatures are expressed in F 1 Determine the des...

Страница 29: ...t 4 6 m line set 3 8 9 5 mm 3 ounce per 5 85 g per 1 5 m If line length is greater than 15 ft 4 6 m add this amount If line length is less than 15 ft 4 6 m subtract this amount Refrigerant Charge per...

Страница 30: ...OOR COIL sometimes necessary with lower temperatures Use cardboard or plastic sheet to restrict the airflow through the outdoor coil to achieve pressures from 325 375 psig 2240 2585kPa Higher pressure...

Страница 31: ...than shown then REMOVE refrigerant If refrigerant is REMOVED retest to confirm that unit is properly charged MORE or LESS If refrigerant is ADDED retest to confirm that unit is properly charged ABOVE...

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