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BLUE

YELLOW

ORANGE

RED

BLACK

240 VOLTS

208 VOLTS

PRIMARY

SECONDARY

24 VOLTS

Figure 3. Transformer

C-Variable Speed Blower Motor (ECM) (B3)

CBX25UHV units are equipped with a variable-speed
motor that is capable of maintaining a specified CFM
throughout the external static range. Figure 4 shows the
parts arrangement.

WARNING

During blower operation, the ECM motor emits
energy that may interfere with pacemaker option.
Interference is reduced by both the sheet metal
cabinet and distance.

All units are factory wired for heat pump and cooling
applications with or without electric heat.

Figure 4. Blower Assembly

Variable Speed Motor Checkout

DANGER

Disconnect power from unit and wait at least five
minutes to allow capacitors to discharge before
attempting to adjust motor speed tap settings.
Failure to wait may cause personal injury or death.

When line voltage is first applied to a motor, a large in rush
of power charges a bank of capacitors inside the controller.

Wait give minutes minimum after turning off power to allow
capacitors to discharge.

It is normal for a variable speed motor to gently rock back
and forth at the beginning of operation. During this time
period the solid­state controller is determining the exact
position of the rotor. Once the motor begins turning, the
solid­state controller slowly eases the motor up to speed.
This is referred to as a soft­start. On start­up, it may take the
motor 10 to 15 seconds to reach its full speed.

Figure 5. Blower Ramping

Test 1: Determine if Unit has Power

1. Remove the 5-pin power plug from the motor and apply

power. Using a digital multimeter check to determine if
240VAC is present between pins 4 and 5 (see figure 6.

2. If 240V is not present at pins 4 and 5. Check power

source and cable assembly and retest.

3. If 240VAC is present at pins 4 and 5, then reconnect the

plug to the motor. Because 240 volts is present at the
motor end of the harness, this indicates there is power
to the air handler and connecting harnesses is good.
It’s time to move to Test 2.

Figure 6. 5-Pin Power Plug (Pins 4 and 5)

Содержание CBX25UHV 10 Series

Страница 1: ...ations 29 The CBX25UHV series units are high efficiency blower coils Several models are available in sizes ranging from 1 1 2 through 5 tons The CBX25UHV is designed for HFC 410A refrigerant only CBX2...

Страница 2: ...7 3 4 451 17 432 16 1 2 419 20 3 4 527 16 406 5 1 2 140 40 1 2 1029 18 1 2 470 22 559 6 152 14 357 5 1 2 140 13 1 2 343 17 3 4 451 17 432 16 1 2 419 20 3 4 527 16 406 3 5 8 92 inches mm inches mm inch...

Страница 3: ...7 8 505 20 3 4 527 19 3 8 492 43 1092 18 1 2 470 22 559 6 152 16 406 5 1 2 140 17 432 16 1 2 419 20 3 4 527 16 406 40 1 2 1029 18 1 2 470 22 559 6 152 14 357 5 1 2 140 17 432 16 1 2 419 20 3 4 527 16...

Страница 4: ...4 9 Blower Motor Full Load Amps 3 9 3 9 3 9 3 9 SPECIFICATIONS General Data Model Number CBX25UHV 042 CBX25UHV 048 CBX25UHV 060 Nominal tonnage 3 5 4 5 Connections Suction Vapor line o d in sweat 7 8...

Страница 5: ...e external static range A particular CFM can be obtained by positioning jumpers COOL HEAT and ADJUST on the BDC3 control The jumpers are labeled 1 2 3 and 4 This indicates the selected air volume CFM...

Страница 6: ...RMAL and with their respective CFM volumes Notice that the normal adjustment setting for heat speed position 3 is 1000 CFM The adjustment setting for that position is 1100 CFM and for the adjustment s...

Страница 7: ...1100 1330 NORM 590 795 1000 1200 390 550 680 830 580 800 1000 1200 520 730 895 1075 340 475 620 750 500 700 900 1090 NOTES The effect of static pressure filter and electric heater resistance is includ...

Страница 8: ...he second stage COOL speed setting Continuous fan speed is approximately 50 of second stage COOL speed setting Lennox Harmony III Zone Control Applications Minimum air handler speed is approximately 4...

Страница 9: ...gh 60 65 70 Thermostat will try to maintain room humidity setpoint by allowing the room space to maintain a cooler room thermostat setpoint Room Thermostat Calls for First and Second Stage Cooling BAS...

Страница 10: ...50 motor ramps down to stop A B OFF OFF C D E I APPLICATION Match all major blower coil components according to Lennox recommendations failure to comply voids warranty Refer to the Product Specificat...

Страница 11: ...bank of capacitors inside the controller Wait give minutes minimum after turning off power to allow capacitors to discharge It is normal for a variable speed motor to gently rock back and forth at th...

Страница 12: ...ates the risk of applying power to the wrong pins Since there is very little blower compartment space removing the plug from the motor and the service tool plug is easier than trying to use jumpers to...

Страница 13: ...discharge applications NOTE When the unit is installed in horizontal applications a secondary drain pan is recommended Refer to local codes Units installed in a horizontal position must be sloped sli...

Страница 14: ...rom resting properly in the compartment 4 Remove the no heat seal plate in the air handler frame 5 Slide the electric heat section into the air handler Be careful that the heating elements do not rub...

Страница 15: ...ange the applicable circuit breakers orientation for right hand discharge proceed to step 2 2 Locate the one clip which is located on the right side of each breaker see figure 15 The clip secures the...

Страница 16: ...g unit and heat pump applications Figure 18 is a diagram of the air handler connections and the heater elements high voltage wiring 1 Make wiring connections as follows Heaters equipped with circuit b...

Страница 17: ...cy and air flow 3 Place the unit in the desired location and slope unit as previously mentioned Connect return and supply air plenums using sheet metal screws 4 Install units that have no return air p...

Страница 18: ...ing field modifications are required 1 Remove and set aside blower and coil access covers 2 Remove bracket s securing pan s to unit as illustrated in figures 25 and 26 REMOVE BRACKET SECURING MAIN DRA...

Страница 19: ...installed in the condensate drain lines primary and auxiliary if used Traps prevent the blower from drawing air through the drain lines into the air supply IMPORTANT A field fabricated secondary drain...

Страница 20: ...the outlet will be easily noticed by the homeowner Refer to local codes for drain trap requirements on the secondary drain line 5 Check again to ensure drain ports and drain pan are free of all debri...

Страница 21: ...ER DRAIN PAN TRAPS MUST BE DEEP ENOUGH TO OFFSET MAXIMUM STATIC DIFFERENCES GENERALLY TWO INCHES 51MM DRAIN LINE SHOULD SLOPE A MINIMUM OF ONE INCH PER 10 FEET 25MM PER 3 METERS NOTE WHEN A AIR HANDLE...

Страница 22: ...8 3 4 19 1 2 13 3 4 19 DUCT FLANGE CABINET DOOR FLANGE UNIT SIZE Figure 33 Cabinet and Duct Flange E Connecting Refrigerant Lines Refrigerant lines must be connected by a qualified technician in accor...

Страница 23: ...coil Take care to protect the cabinet and internal components as detailed in figure 34 4 To avoid damaging the rubber grommets in the cabinet while brazing slide the rubber grommets over the refriger...

Страница 24: ...INE SETS SHOULD BE ROUTED TO ALLOW FILTER ACCESSIBILITY NOTE CBX25MV SERIES UNITS USE NITROGEN OR DRY AIR AS A HOLDING CHARGE IF THERE IS NO PRESSURE WHEN THE RUBBER PLUGS ARE REMOVED CHECK THE COIL F...

Страница 25: ...B BETWEEN THE 9 O CLOCK AND 3 O CLOCK POSITIONS ON LINES AND LARGER IN DIA METER INSTALL THE SENSING BULB IN EITHER THE 4 O CLOCK OR 8 O CLOCK POSITION NEVER INSTALL THE SENSING BULB ON THE BOTTOM OF...

Страница 26: ...WARNING Electric shock hazard Can cause injury or death Unit must be grounded in accordance with national and local codes Connect ground wire to ground terminal marked GND Line voltage is present at...

Страница 27: ...rom the 240 volt terminal on the transformer to the 208 volt terminal on the transformer See figure 36 208 240 VOLT TRANSFORMER PRIMARY SECONDARY 240 Volts 208 Volts Figure 36 Converting Unit from 240...

Страница 28: ...Page 28 VI WIRING DIAGRAM Figure 37 Low Voltage Connections Variable Speed Motor Field Wiring...

Страница 29: ...ng Mode Return Duct Temperature ___________ THERMOSTAT Adjusted and Programmed Return External Static ______ ______ Total External Static ______ ______ 6 Supply Duct Temperature ___________ Temperatur...

Страница 30: ...ternal Static ______ ______ 6 6 Supply Duct Temperature ___________ Temperature Drop ___________ TEMPERATURE RISE Heating Mode Return Duct Temperature __________ Supply Duct Temperature __________ Tem...

Страница 31: ...e outdoor unit The air handler C Common terminal is connected to terminal C in the outdoor unit The contactor in the outdoor closes to bring on the compressor and outdoor fan motor Heating First Stage...

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