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13

CLEANING INSTRUCTIONS

As with all spray equipment, your sprayer must be cleaned
properly or it will not operate properly. Clogged valves and filters
are the most common causes of problems. If followed, these
guidelines will insure trouble free performance from your sprayer.

CAUTION: Clean with water if latex is used. Clean with paint
thinners for oil based paints. Both water and paint thinner will be
refered to as "solvent" from here on in.

Warning: Special cleanup instructions for use with flammable
solvents:
• Always flush spray gun preferably outside and at least one hose
length from spray pump.
• If collecting flushed solvents in a one gallon metal container,
place it into an empty five gallon container, then flush solvents.
• Area must be free of flammable vapors.

CLEAN-UP:
To get the best use and longest life from your sprayer, it is very
important to clean it out properly. The procedure is simple and is very
similar to the flushing procedure performed earlier. Cleaning and
flushing would also be required when changing color, or type of paint, ie:
latex changing to oil base.
1) Lock gun trigger, turn pressure control to minimum, open prime

valve to release all system pressure.

2) Turn zip tip to halfway position and remove from gun. (if so

equipped).

3) While unit is running in prime zone, with prime valve open, tilt unit

back (or lift suction system out of pail) and allow it 10-15 seconds to
pump out paint.

Figure 12.  Pump fluid out.

4) Place suction tube in proper solvent. Clean outside of metal suction

tube.

Figure 13.  Clean pump with suitable solvent .

5) Turn pressure control to minimum and close prime valve.
6) Unlock trigger, and with spray tip still removed and pressure in prime

zone, aim gun into paint pail and hold trigger open until paint flow
stops and solvent flow just begins. Release trigger. Aim gun into
solvent pail/hopper and circulate solvent for about two minutes. To
reduce splashing, direct the fluid stream along inside of bucket at a
side angle and well above the fluid level (or submerge the tip in the
solvent). Release trigger. Point spray gun into an empty waste
bucket and spray at least 1 gallon of fluid into it. (see figure 14).

Figure 14.  Pump until clean solvent appears.

Warning: conductive metal containers must be used when flushing
flammable fluids through the system. Always flush at low pressure
with spray tip removed. A metal part of the spray gun must be held
firmly against the grounded metal pail when flushing or relieving
pressure from the gun.

7) Pump solvent out by lifting both suction and return hose out of the

solvent. Turn pressure control to minimum and open prime valve to
release system pressure. Lock trigger and cleanspray tip before re-
installing on gun.

Figure 15.  Fluid is pumped out.

8) Follow above steps 1-7 using clean solvent to completely flush unit.
9) If changing paint types, ie: latex (water base) to oil base, you would

have to flush unit with clean mineral spirits using above steps 1-7.
This would prepare the pump for the oil base paint. Water would
have to be used as a last flush if changing from oil base paints to
latex.

10) Ensure pressure control is turned to minimum and all pressure is

released. Open prime valve. Turn pump OFF.

11) Unthread gun handle from gun body to access gun filter. Remove

filter and brush clean with appropriate solvent. Inspect filter for
pinholes, plugging, or other damage. Replace if required. Re-install
with “double lip” end pointing up into gun. Lightly grease handle
threads (petroleum jelly, auto grease) and re-install firm hand tight.
Brush exterior of gun clean.

12) Remove intake screen on metal suction tube and brush clean, re-

install.

13) Storing unit for more than 3 days. If unit was cleaned with an oily

paint thinner such as varsol, the unit is now ready for storage (after
step 14). If unit was cleaned with water or a strong thinner (ie.
lacquer thinner) pump varsol (or mineral spirits) through the entire
system by repeating step 8. If varsol is not available, drain all the
solvent out of the hose, gun, and pump. (Tungsten carbide parts in
the valves will corrode if left in water for long periods of time).

14) Coil up electrical cord and spray hose, inspecting both for signs of

damage. Suggested minimum coil size for 1/4" paint hose is 18
inches.

DO NOT COIL PAINT HOSE TOO TIGHTLY.  THIS MAY CAUSE
KINKS, WHICH WEAKEN THE HOSE.  A PAINT HOSE WITH KINKS
OR OTHER DAMAGE SHOULD BE CONSIDERED UNSAFE AND BE
REPLACED IMMEDIATELY.

WARNING: DO NOT CLEAN THE SPRAY GUN UNLESS THE
PRESSURE HAS BEEN RELEASED FROM THE SYSTEM. SEE
FRONT OF MANUAL FOR FURTHER PRECAUTIONS.

Warning!

Содержание DC1600

Страница 1: ...lammable materials sprayer must be placed at least 20 feet from target in a well ventilated area Vapours can be ignited by static discharge or electrical sparks and result in severe personal injury LE...

Страница 2: ...TING AND TIP SELECTION 12 SPRAY PAINTING METHOD 12 HELPFUL HINTS FOR TROUBLE FREE PAINTING SPRAYER 12 PAINT 12 SPRAY TIPS 12 FILTERS 12 PAINT HOSE 12 ELECTRICAL 12 EXTENSION CORD 12 CLEANING INSTRUCTI...

Страница 3: ...garde Ne jamais mettre la main les doigts ou toutes parties du corps contre la buse Le port de gants et de v tements n est pas n cessairement une forme de protection non plus Laisser le cran de suret...

Страница 4: ...to move equipment DO NOT kink or bend the hose sharply 17 Keep children or anyone not familiar with airless spray systems away from equipment and work area 18 Conductive metal containers must be used...

Страница 5: ...ng pressure minimal fan fluctuations Compact paint pump quick cleaning less parts to wear TECHNICAL SPECIFICATIONS DC 1600 DC 2000 DC 3100 DC 7700 Weight 22 lbs 10 kg w ght 31 lbs 14 kg 30 lbs 14 kg 9...

Страница 6: ...ght design MOTOR DC 7700 This unit has the most technologically advanced motor available today In addition to being very compact and lightweight it also has no brushes or commutator and it has high to...

Страница 7: ...LACE ALWAYS ENGAGE TRIGGER LOCK BEFORE REMOVING REPLACING OR CLEANING TIP NEVER TRY TO CLEAN THE TIP WITH YOUR FINGERS To disengage your trigger lock Your spray gun is shipped from the factory with th...

Страница 8: ...DEG 0 4 411 L043 115 L038 115 0 011 10 50 DEG 0 4 511 L043 116 L038 116 0 011 12 60 DEG 0 4 611 L043 117 0 011 14 70 DEG 0 4 711 L043 131 L038 131 0 013 2 10 DEG 0 6 113 L043 132 L038 132 0 013 4 20 D...

Страница 9: ...ut of position Diffuser safer unclogging in clean out position Zip Tip Features Fast Tip Size Changes no tools required Long Seal Life withstands harsh solvents won t swell or leak even with small tip...

Страница 10: ...lf of fan width 8 1 foot 15 orifice size in thousands of an inch 015 Y Yellow 100 mesh filter R Red 180 mesh Y Yellow 100 mesh W White 50 mesh not recommended Tip volume at various pressures Gallons p...

Страница 11: ...n see page 9 Turn up pressure about 1 6 turn This gives a good low pressure for flushing and cleaning 8 Aim gun into empty metal pail holding gun body against pail edge to ground gun for safety Open t...

Страница 12: ...ENSION CORD 1 Use only three wire grounded type extension cord CSA approved 2 Use correct wire size of extension cord for correct operation See chart on page 4 Figure 10 Proper way to trigger spray gu...

Страница 13: ...clean solvent appears Warning conductive metal containers must be used when flushing flammable fluids through the system Always flush at low pressure with spray tip removed A metal part of the spray...

Страница 14: ...o turn with reasonable effort Packings should be replaced CHECK VALVES These pumps have two valves the footvalve at the paint inlet and the shaft valve in the bottom of the piston Both are of stainles...

Страница 15: ...motor cover screws REPLACING THE MOTOR BRUSHES Perform this procedure using Motor Brush Kit P N L045 472 1 Perform the Pressure Relief Procedure and unplug the sprayer 2 Loosen and remove the four mo...

Страница 16: ...the fluid section allows access to the inlet valve and seat as well as the outlet valve and seat without completely disassem bling the fluid section It is possible that the valves may not seat proper...

Страница 17: ...n and remove the three motor mounting screws 7 Pull the motor out of the gearbox housing 8 Inspect the armature gear on the end of the motor for damage or excessive wear If this gear is completely wor...

Страница 18: ...to service the valves and repack the fluid section REPACKING THE FLUID SECTION KIT L045 890 Use the following procedures to repack the fluid section For best results use all parts supplied in this kit...

Страница 19: ...but does not draw up paint III Sprayer will not maintain pressure or has low output IV Upper end of fluid section leaks V Poor spray pattern VI Spray gun won t shut off VII Spray tip leaks VIII Spray...

Страница 20: ...Suitable for all heavy duty airless applica tions Air actuated universal rod mount ing and standard 1 4 NPS hose connec tion ELECTRIC DIAPHRAGM These sprayers are the same as above piston pumps except...

Страница 21: ...09 COTTON OVERALLS STIR RODS Small overalls L034 220 Medium overalls L034 221 Large overalls L034 222 Extra large overalls L034 223 1 Gal stir rod 2 3 8 dia 3 8 chuck L034 050 1 Gal stir rod 3 1 4 dia...

Страница 22: ...cially in a closed area Use extreme caution when cleaning spray tip guard DO NOT try to wipe off build up around the spray tip before following shut down procedure Follow the Shut down Procedure then...

Страница 23: ...3 has a groove worn in it the ball will have to be replaced Usually the seat pos 1 will have to be replaced as well as it wears against the ball If the gun was leaking from the back the packing assem...

Страница 24: ...Inlet valve seat NLA use L045 657 1 37 Inlet valve housing super to 49 1 38 L045 654 Yolk 1 39 L045 637 Retaining ring 1 40 L045 638 Screw 3 8x8 32 1 41 L045 639 Washer 50 x 18 1 42 L045 640 Dowel pi...

Страница 25: ...wrench unscrew and remove the top nut 9 CAUTION Be careful not to score the cylinder with the screwdriver during removal of the old packings Using a flat head screwdriver carefully remove the old uppe...

Страница 26: ...73 72 71 77 78 74 80 79 85 86 3 82 81 84 90 89 95 96 93 92 91 97 98 94 99 74 104 105 106 107 108 109 110 101 102 103 100 121 122 123 124 125 126 127 128 129 130 111 112 113 114 115 116 120 131 132 133...

Страница 27: ...71 L045 534 Washer 1 72 L045 444 Plunger 1 73 L045 712 ON OFF switch 1 74 L045 445 Circuit breaker DC31 1 75 L045 446 Microswitch insulator 1 76 L045 725 Microswitch 1 77 L045 559 Screw 2 78 L045 447...

Страница 28: ...n o ring standard L045 894 teflon o ring hot water to install cold to re shrink Parts for remote suction 1x L036 017 Connector 3 4 x 1 1x L035 584 Elbow 90 3 4 F 1x L035 734 Coupler 1 Hose x 3 4 M or...

Страница 29: ...52 Shaft valve ball guide 1 64 L056 570 Ball 10mm TC 1 65 L045 853 Seat seal 1 66 L056 572 S V seat 1 67 L045 854 S V retaining nut 1 70 L045 855 Inlet valve ball guide 1 71 L060 527 Steel ball 19mm 3...

Страница 30: ...l amount of anti seize on the threads of the top nut Place the top nut into the top of the housing and tighten with an adjustable wrench This will drive the top seal into the correct position 3 Turn t...

Страница 31: ...31 NOTES...

Страница 32: ...ormal wear and or defects caused by or related to abrasion corrosion abuse negligence accident faulty installation or tampering in a manner which impairs normal operation Transportation costs and othe...

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