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D-H021.1011EN

innovators in agriculture

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Содержание SHUTTLE XY

Страница 1: ...innovators in agriculture www lely com Lely Industries N V Lely SHUTTLE XY Sampling Device Operator Manual D H021 1011EN English Original...

Страница 2: ...ii D H021 1011EN innovators in agriculture INTENTIONALLY BLANK...

Страница 3: ...opied or published by means of printing photocopying microfilm or any other process whatsoever without prior permission in writing by Lely Holding S r l Although the contents of this publication have...

Страница 4: ...ii D H021 1011EN innovators in agriculture INTENTIONALLY BLANK...

Страница 5: ...g of the robot may cause damage to the robot All parts damaged as a result of the use of chlorinated chemicals will be excluded from warranty nor will they be covered under the Super contract Use of c...

Страница 6: ...iv D H021 1011EN innovators in agriculture INTENTIONALLY BLANK...

Страница 7: ...UDED AMENDMENTS No Issue Date yy mm Chapter s Remarks 2 10 11 All Illustrations updated 1 6 8 Textual changes 6 Cleaning procedure added 7 Test and calibration procedures added 8 Alarm code and attent...

Страница 8: ...vi D H021 1011EN innovators in agriculture INTENTIONALLY BLANK...

Страница 9: ...not be liable for errors or faults in this manual The recommendations are meant to serve as guidelines All instructions pictures and specifications in this manual are based on the latest information t...

Страница 10: ...except for the maintenance done by the operator as indicated in the Operator Manual If people who are not certified by Lely Industries do maintenance on the SHUTTLE the warranty on the SHUTTLE become...

Страница 11: ...ist certification valid for one year Master Product Specialist certification valid for one year During training a trainee is permitted to work for up to a maximum of six months under close supervision...

Страница 12: ...x D H021 1011EN innovators in agriculture INTENTIONALLY BLANK...

Страница 13: ...Description 4 1 4 2 Operation 4 3 4 3 Operator Panel 4 4 5 Operating Instructions 5 1 5 1 Transport the SHUTTLE 5 1 5 2 Connect the Sampling Device 5 2 5 3 Replace the filled Bottles and Trays 5 9 5...

Страница 14: ...xii D H021 1011EN innovators in agriculture 9 Diagram 9 1 Glossary of Terms Index...

Страница 15: ...ed the SHUTTLE can automatically collect up to a 100 milk samples The SHUTTLE uses a sample box with bottles of CRV Nederland The bottles are filled with approximately 30 ml of milk The SHUTTLE has th...

Страница 16: ...1 2 Introduction D H021 1011EN innovators in agriculture INTENTIONALLY BLANK...

Страница 17: ...safety and operating instructions is not permitted to operate the milking robot Do not modify the equipment in any way Unauthorized modification may impair the function and or safety and could affect...

Страница 18: ...osition Keep the working area as clean and as dry as possible Make sure the transport handle is fully in when the SHUTTLE is in position Make sure the robot arm cannot hit you when you work on the SHU...

Страница 19: ...ollowed 2 2 1 1 Poisonous Substance Chemical Hazard A chemical hazard decal is affixed to the cover Figure 2 Example of the chemical hazard decal WARNING The content of the sample box contains poisono...

Страница 20: ...e the installation surface is clean and dry 2 Make sure the temperature of the mounting surface is not less than 5 C 41 F 3 Identify the correct position for the decal before you remove the backing pa...

Страница 21: ...ut sample box Power supply Voltage 27 V supplied via the CAN bus Operating capacity Tray bottle type CRV Nederland Nr of trays 10 Nr of bottles per tray 10 Bottle capacity 30 ml 1 oz Operating conditi...

Страница 22: ...3 2 Specifications D H021 1011EN innovators in agriculture INTENTIONALLY BLANK...

Страница 23: ...ports The sample box has room for ten trays with ten bottles each An identification chip is installed on each tray Two stainless steel racks keep the trays and the bottles in place and the lids in the...

Страница 24: ...ment display 3 Soft button Reset Stop 4 Bleed tube with strip 5 CAN bus cable 6 E Link connector service only 7 Milk tube connection from milking robot 8 Spindles 9 Transport handle 10 Sample box with...

Страница 25: ...ng cylinder opens and the milk flows from the elbow through the milk hose to the fill head 5 seconds after opening the fill head moves down into position and the milk will flow into the bottle When th...

Страница 26: ...fig 5 page 4 5 indicates the status of the system Stop reset button The stop reset button 2 stops or resets the system Short push Interrupts the movement when the fill head moves Resets the buzzer wh...

Страница 27: ...Description and Operation 4 5 D H021 1011EN innovators in agriculture Figure 5 The user interface of the SHUTTLE KEY 1 7 segment display 2 Stop reset button...

Страница 28: ...4 6 Description and Operation D H021 1011EN innovators in agriculture INTENTIONALLY BLANK...

Страница 29: ...port the SHUTTLE Do not transport the SHUTTLE with filled sample bottles installed 1 Make sure The milk tubes fill head and level sensor are clean The CAN bus cable is disconnected from the milking ro...

Страница 30: ...UTTLE in the vicinity of the milking robot 2 Make sure the 5 kg level 1 of the milk jar is 36 cm 14 2 in above the floor level of the SHUTTLE 3 3 Loosen the fasteners 11 and open the cover of the SHUT...

Страница 31: ...e X Link select Tab Settings Milk procedure Milk sampling 3 In the field Rack type max nr of bottles select button Edit 4 Select Shuttle XY 5 In the field Fill time sample bottle Shuttle select button...

Страница 32: ...e do the following 1 Select survey tab Farm 2 Select the applicable herd 3 Select module tab Milking 4 Select button Settings 5 Select worksheet tab General 6 In the field All milkings choose the corr...

Страница 33: ...cable from the E Link connector 3 on the bottom of the multiple function box A dot starts blinking on the display of the SHUTTLE Close up 1 Put the milking robot in operation with the X Link Refer to...

Страница 34: ...5 6 Operating Instructions D H021 1011EN innovators in agriculture Figure 8 Opened bottle lid...

Страница 35: ...Operating Instructions 5 7 D H021 1011EN innovators in agriculture Figure 9 Make the connections Figure 10 The milk level...

Страница 36: ...ns D H021 1011EN innovators in agriculture Figure 11 Connect the milk tube to an Astronaut A2 or A3 milking robot Figure 12 Connect the milk tube to an Astronaut A3 Next milking robot 5 3 Replace the...

Страница 37: ...Remove the cover from the sample box WARNING The content of the sample box contains poisonous substances necessary to preserve the milk samples There is a danger of damage to health when large quanti...

Страница 38: ...ct button Stop 4 The sampling is stopped 5 Select button Open 6 Remove the milk tube from the elbow 7 Put the stop in the elbow 8 Remove the milk tube from the sampling cylinder 9 Select button Close...

Страница 39: ...nection 5 5 Print the List of Sample Details 5 5 1 Print the List in T4C 1 1 Select survey tab Reports 2 Select module tab Milking 3 From the tree select Default reports and Lely Milk Sampling 4 Enter...

Страница 40: ...is sampling run is 18 kg 39 7 lb The time period from the last milking prior to the sampling run to the last milking in the sampling run is 1094 minutes The formula gives a 24 h milk yield of 18 kg 14...

Страница 41: ...the CAN bus cable from the E Link connector on the bottom of the multiple function box 4 Loosen the fasteners 11 and open the cover of the SHUTTLE 5 Remove the second rack 2 6 Remove the first rack 1...

Страница 42: ...4 Repeat flushing and cleaning procedure with clean cold water to make sure all of the cleaning agent is removed Clean the case CAUTION Make sure you do not wet the spindles and electrical parts 1 Ca...

Страница 43: ...tent of the sample box contains poisonous substances necessary to preserve the milk samples There is a danger of damage to health when large quantities of the preservative are inhaled the preservative...

Страница 44: ...he SHUTTLE 1 On the E Link select the menu Test menu Go to position 2 Use buttons and to select position 81 and push 3 Make sure the level measure pins are in the bottle 4 If the measure pins are not...

Страница 45: ...Test and Adjustment 7 3 D H021 1011EN innovators in agriculture Figure 14 Calibration positions...

Страница 46: ...7 4 Test and Adjustment D H021 1011EN innovators in agriculture INTENTIONALLY BLANK...

Страница 47: ...correct See The lid of the bottle to be filled is not fully open The lid must be between the casings See The bottle to be filled is not installed correctly Make sure the bottle is correctly installed...

Страница 48: ...table shows the alarm codes displayed on the 7 segment display Code Description Result Reason Action 1 The fill head cannot move up Z axis after a bottle has been filled The sampling process stops Th...

Страница 49: ...an 5 s The cover of the SHUTTLE is not closed correctly 1 Push the button STOP RESET for a short time 2 Close the cover of the SHUTTLE 3 Push and hold button STOP RESET for more than 5 s 5 The fill he...

Страница 50: ...remains call your local service provider 7 The controller does not get feedback from the Y axis motor The sampling process stops The fill unit is stuck 1 Push the button STOP RESET for a short time 2...

Страница 51: ...too high The sampling process will continue as normal The milk time of the milked cow is too short No milk sample is taken during this milking The next time the cow is milked a new attempt is made 8 3...

Страница 52: ...8 6 Troubleshooting D H021 1011EN innovators in agriculture INTENTIONALLY BLANK...

Страница 53: ...Diagram 9 1 D H021 1011EN innovators in agriculture 9 DIAGRAM Figure 15 Dimensions A 38 5 cm 15 2 in B 72 6 cm 28 6 in C 57 8 cm 22 8 in D 58 5 cm 23 0 in...

Страница 54: ...9 2 Diagram D H021 1011EN innovators in agriculture INTENTIONALLY BLANK...

Страница 55: ...GLOSSARY OF TERMS approx approximately Astronaut Lely Astronaut milking robot cm centimeter EU European Union gal gallon h hour in inch kg kilogram lb pound LED Light Emitting Diode m metre s s secon...

Страница 56: ...2 Glossary of Terms D H021 1011EN innovators in agriculture INTENTIONALLY BLANK...

Страница 57: ...ng 5 1 Connect the SHUTTLE to Astronaut A2 A3 5 8 Astronaut A3 Next 5 8 M Milk yield calculate 5 11 O Operating position 2 2 OVERVIEW OF 3 1 P Preservative See Sample bottles R Replace fille bottles S...

Страница 58: ...2 Index D H021 1011EN innovators in agriculture INTENTIONALLY BLANK...

Страница 59: ...D H021 1011EN innovators in agriculture INTENTIONALLY BLANK...

Страница 60: ...D H021 1011EN innovators in agriculture LELY INDUSTRIES NV Weverskade 110 NL 3147 PA Maassluis Tel 31 0 10 59 96 333 Fax 31 0 10 59 96 444 www lely com Live Life Lely...

Страница 61: ...eds update N A Not applicable no update is required Img Part Process Setting Description Robot A2 A3 Robot A3N Robot A4 1 9 1065 0074 2 100m Silicone tube Inner diameter to 4mm Max length of sample tu...

Страница 62: ...nfluence the mixing of the total The milk manifold pre milk 6 fold tube nipples and tubes are changed Also the drain cycle during the Lely wash is improved in Robot software version 3 0 SR2 See 3 7 in...

Страница 63: ...k into the sample bottle Little backflow is allowed approx 2 cm backflow during filling of the vial Vails must not be filled untill the top about 0 5 cm of air is required for good mixing preservative...

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