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LEFFER VRM 1520/900 HD, Руководство пользователя

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LEFFER       

STAHLBAU  -  APPARATE- UND MASCHINENBAU  -  LEICHTBAU  -  MONTAGEN 

 
 
 

Stahl- und Apparatebau Hans Leffer GmbH & Co. KG 

⋅

 Postfach 20 03 60 

⋅

 66044 Saarbrücken

 

 

Ust-IdNr.:DE 814736552 

 

40-010137 

 

 

                                                          

Hausanschrift:

 

Telefon 

+49

-

6897-793-0 

Bankverbindungen: 

Pfählerstraße 1, Dudweiler, 66125 Saarbrücken / Deutschland 

Telefax

 

+49-6897-793 330 

Landesbank Saar Girozentrale, Saarbrücken 

 

 

+49-6897-793 217 

Nr. 5182-001   

(BLZ 590 500 00) 

Briefanschrift: 

e-Mail 

  

Bayerische Hypo- und Vereinsbank AG, Mannheim 

 Postfach 20 03 60, 66044 Saarbrücken / Deutschland   

 

 

Nr. 7 002 580   

(BLZ 670 201 90) 

 

 

Express-Station:

  

Handelsregister Saarbrücken HRB 4398      

      Geschäftsführer: Hans G. Leffer, Georg Leffer

 

Hauptbahnhof, 66111 Saarbrücken / Deutschland  

 

 

22 

 

L  

H   

 

GROUP  005: CLAMPING COLLAR 5-LINK  

Item No. 

Qty.  Description   

 

Code No. 

 

Dwg. No. 

         

76 

 

 4 

bolt Ø 110 x 375   

402000502   

4.45981 

77 

 

 2 

bolt Ø 125 x 687   

402000503   

4.45982 

78 

 

 2 

bolt Ø 125 x 620   

402000504   

4.45982 

79 

 

 1 

bolt Ø 90 x 435 

 

402000505   

4.45984 

80 

 

 2 

bolt Ø 80 x 400 

 

402000506   

4.45985 

82 

 

 4 

half-ring 

 

 

402000508   

4.45987 

83 

 

 4 

half-ring 

 

 

402000509   

4.45988 

84 

 

 4 

ring   

 

 

402000510   

4.45989 

 

 

GROUP  006: 

CENTRE ROD / CYLINDER  

Item No. 

Qty.  Description   

 

Code No. 

 

Dwg. No. 

 

154   

 1 

adjusting cylinder 
type 110/ 70/400   

021000163     4.40440  M1478.6 

 

154.1  

 1 

sealing kit   

 

 

 

 

4.40440 

155   

 1 

bolt   Ø  85 x 146   

402000528   

1.46962 

156   

 1 

bolt   Ø  85 x 146   

402000529   

1.46962 

157   

 2 

half-ring 

 

 

402000531   

1.46962 

158   

 2 

ring   

 

 

402000532   

1.46962 

159   

 1 

bolt   Ø  60 x 168   

402000533   

4.47287 

160   

 1 

bolt   Ø  60 x 132   

402000534   

4.47288 

169   

 2 

ring   

 

 

402000538   

4.47285 

170   

 2 

half-ring 

 

 

402000539   

4.47286 

 
GROUP  007: 

LATERAL RODS I AND II WITH 

                              OSCILLATING CYLINDERS 

Item No. 

Qty.  Description   

 

Code No. 

 

Dwg. No. 

 
173   

 2 

oscillating cylinder 
type 250/140/620   

021000124      4.44876  M4041 

173.1  

 2 

sealing kit   

 

 

 

 

4.44876 

177   

 2 

skid-block   

 

013000148 

178   

 1 

spherical bearing   

021000169   

GE110FO 

Содержание VRM 1520/900 HD

Страница 1: ...e Mail info leffer de Bayerische Hypo und Vereinsbank AG Mannheim Postfach 20 03 60 66044 Saarbr cken Deutschland Nr 7 002 580 BLZ 670 201 90 Express Station Handelsregister Saarbr cken HRB 4398 Gesc...

Страница 2: ...andelsregister Saarbr cken HRB 4398 Gesch ftsf hrer Hans G Leffer Georg Leffer Hauptbahnhof 66111 Saarbr cken Deutschland 2 L H 1 0 FOREWORD 1 1 PERSONNEL PROTECTION 2 0 BASIC SAFETY INSTRUCTIONS 2 1...

Страница 3: ...330 Landesbank Saar Girozentrale Saarbr cken 49 6897 793 217 Nr 5182 001 BLZ 590 500 00 Briefanschrift e Mail info leffer de Bayerische Hypo und Vereinsbank AG Mannheim Postfach 20 03 60 66044 Saarbr...

Страница 4: ...1 0 Foreword THESE INSTRUCTIONS FOR USE shall facilitate acquiring a knowledge of the oscillator and exploiting the range of use it is provided for contain important recommendations to operate the os...

Страница 5: ...on Handelsregister Saarbr cken HRB 4398 Gesch ftsf hrer Hans G Leffer Georg Leffer Hauptbahnhof 66111 Saarbr cken Deutschland 5 L H In addition to the INSTRUCTIONS FOR USE and the mandatory regulation...

Страница 6: ...ozentrale Saarbr cken 49 6897 793 217 Nr 5182 001 BLZ 590 500 00 Briefanschrift e Mail info leffer de Bayerische Hypo und Vereinsbank AG Mannheim Postfach 20 03 60 66044 Saarbr cken Deutschland Nr 7 0...

Страница 7: ...g steel always wear leather gloves During wet days be certain of footing to avoid slips especially on hard surfaces such as steel Wear comfortable but fairly tight fitting clothing to avoid snagging o...

Страница 8: ...effer Hauptbahnhof 66111 Saarbr cken Deutschland 8 L H Inspect all rigging daily for broken or frayed wires Make sure that there are latches on all hooks Replace any missing latches Use tag lines on a...

Страница 9: ...fabricated according to the latest technological developments and the recognized technical safety rules Nevertheless undue application can cause risks to health and life of the user or third parties a...

Страница 10: ...201 90 Express Station Handelsregister Saarbr cken HRB 4398 Gesch ftsf hrer Hans G Leffer Georg Leffer Hauptbahnhof 66111 Saarbr cken Deutschland 10 L H 2 1 5 WARNING Modifications attachments to and...

Страница 11: ...of responsibilities must be defined clearly 2 2 3 Personnel to be taught introduced or instructed or undergoing general training shall only work on the oscillator under permanent supervision of a per...

Страница 12: ...eration of the equipment a visual check must be performed every day before start of work Special attention must be paid to damages and defects impairing safe operation For checking purposes it is indi...

Страница 13: ...e complied with under any circumstances 2 4 4 Where for technical reasons maintenance and repair work cannot be carried out when the machine is shut down precautions shall be taken which are suitable...

Страница 14: ...g off shall be collected and disposed without polluting the environment 2 5 3 Hydraulic hoses are subject to replacement intervals which have to be complied with under any circumstances even if no def...

Страница 15: ...wer pack to the respective machine care shall be taken that the hose supports on the power pack are used correspondingly If required such support devices shall also be provided for the machine 2 5 10...

Страница 16: ...G AND TRANSPORTATION OF THE OSCILLATOR 2 7 1 When choosing the lifting device mind the weight of the oscillator Only use lifting devices approved for the respective purpose 2 7 2 If the oscillator is...

Страница 17: ...90 500 00 Briefanschrift e Mail info leffer de Bayerische Hypo und Vereinsbank AG Mannheim Postfach 20 03 60 66044 Saarbr cken Deutschland Nr 7 002 580 BLZ 670 201 90 Express Station Handelsregister S...

Страница 18: ...ders clamping cylinders oscillating cylinders and the center rod Collar height 650 mm 25 39 64 Lifting stroke 600 mm 23 41 64 Lifting force 2050 kN 460858 lbf Rotation angle 25 Clamping force 1660 kN...

Страница 19: ...the stabilator is mounted movable to the base frame by two guiding blocks which are also transferring the torque to the base and consequently to the excavator attachment The two lifting cylinders can...

Страница 20: ...xpress Station Handelsregister Saarbr cken HRB 4398 Gesch ftsf hrer Hans G Leffer Georg Leffer Hauptbahnhof 66111 Saarbr cken Deutschland 20 L H 5 0 ASSEMBLY GROUPS Group 001 Base frame with lifting c...

Страница 21: ...11 Saarbr cken Deutschland 21 L H 7 00 SPARE PARTS FOR CASING OSCILLATOR GROUP 001 BASE FRAME WITH LIFTING CYLINDER Item No Qty Description Code No Dwg No 2 2 lifting cylinder type 220 170 600 0210001...

Страница 22: ...110 x 375 402000502 4 45981 77 2 bolt 125 x 687 402000503 4 45982 78 2 bolt 125 x 620 402000504 4 45982 79 1 bolt 90 x 435 402000505 4 45984 80 2 bolt 80 x 400 402000506 4 45985 82 4 half ring 4020005...

Страница 23: ...n Handelsregister Saarbr cken HRB 4398 Gesch ftsf hrer Hans G Leffer Georg Leffer Hauptbahnhof 66111 Saarbr cken Deutschland 23 L H GROUP 008 STABILATOR Item No Qty Description Code No Dwg No 196 2 sk...

Страница 24: ...015000638 2 1 control valve VDPR 24 CCC 275 015000637 3 1 control valve VDSP 25 D 265 015000646 4 2 check valve RHD 38 S 2 bar 015000379 5 2 check valve RHD 30 S 0 5 bar 015000377 6 1 check valve RHD...

Страница 25: ...schland Nr 7 002 580 BLZ 670 201 90 Express Station Handelsregister Saarbr cken HRB 4398 Gesch ftsf hrer Hans G Leffer Georg Leffer Hauptbahnhof 66111 Saarbr cken Deutschland 25 L H GROUP 091 ELECTRIC...

Страница 26: ...G Leffer Georg Leffer Hauptbahnhof 66111 Saarbr cken Deutschland 26 L H 8 1 THE REMOTE CONTROL By pressing the emergency stop switch part no ZB2BS944 ZB2BZ105 the control voltage to the solenoid valv...

Страница 27: ...oscillation switch the oscillating speed will be increased by 100 To activate this function turn the switch clockwise NOTE If oscillating rapid motion is activated all other functions clamping retaini...

Страница 28: ...h ftsf hrer Hans G Leffer Georg Leffer Hauptbahnhof 66111 Saarbr cken Deutschland 28 L H The adjusting cylinder part no XD2AC221 switch operates the cylinder underneath the center rod If the switch is...

Страница 29: ...fer de Bayerische Hypo und Vereinsbank AG Mannheim Postfach 20 03 60 66044 Saarbr cken Deutschland Nr 7 002 580 BLZ 670 201 90 Express Station Handelsregister Saarbr cken HRB 4398 Gesch ftsf hrer Hans...

Страница 30: ...sch ftsf hrer Hans G Leffer Georg Leffer Hauptbahnhof 66111 Saarbr cken Deutschland 30 L H Lever 3 clamping cylinder 5 closed 6 open Lever 4 adjusting cylinder 7 forward 8 backward Lever 5 retaining c...

Страница 31: ...eck of fuel level at the inspection glass at the diesel tank or at the fuel gage of the power pack check of hydraulic fluid level at the inspection glass at the rear of the hydraulic tank check of lub...

Страница 32: ...n addition if no power pack is used comply with the carrier manufacturer s care and maintenance instructions 8 3 SETUP AND OPERATION 8 3 1 For erection of the oscillator a horizontal level of 20 m2 21...

Страница 33: ...kets mounted on the undercarriage of the crane are in alignment with the attachment points of the oscillator Attach 2 strands of the lifting device to the rear lifting points of the oscillator Lift th...

Страница 34: ...draulic flow will stop or slow operations and cause excessive heat or even destroy hydraulic valves which can cause bodily injury or death All coupling parts must be free of dirt and water Do not use...

Страница 35: ...round shall be re adjusted by displacing the oscillator by means of the crane 8 3 7 The oscillator is to be operated from the remote control inside the tripod The remote control and the tripod must be...

Страница 36: ...lose the clamping collar and repeat the steps described before NOTE Under no circumstances the full cylinder stroke of 600 mm 23 3 4 shall be used to push down the casing because this would bring abou...

Страница 37: ...ut of the machine open the clamping collar with the casing attached to the drilling rig or the crane place wooden blocks between the clamping collar and the base frame and press the clamping collar in...

Страница 38: ...6 6 10 The drive down pull back movement pumping action will loosen the soil so that the tools used for excavation can easily penetrate 8 4 6 Install the 2nd casing and continue as described before 8...

Страница 39: ...i 9 0 DESCRIPTION AND FUNCTION OF HYDRAULIC COMPONENTS acc to dwg no 1 45709 The entire machine is controlled by open hydraulic circuits The main control valves item 1 2 3 are controlled hydraulically...

Страница 40: ...scillating on the other side working independently both circuits are independently supplied with hydraulic oil P1 P2 In rapid motion valve item 27 the oil volume of both circuits are added together to...

Страница 41: ...en in the manual If the manufacturer repairs the machine during the warranty period the warranty for repaired replaced parts or sections of the machine will be prolonged for maximum 6 months If during...

Страница 42: ...ntly defective or not must not be opened for inspection alteration or repair In these cases LEFFER reserves the right to declare the guarantee null and void Components may only be opened with prior wr...

Страница 43: ...12 0 EC DECLARATION OF CONFORMITY as defined by Machinery Directive 98 37 EG We herewith declare that the supplied model of Casing Oscillator Type VRM 1520 900 HD Date of Construction 10 2007 Job no 1...

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