Leadshine Technology DM870 Скачать руководство пользователя страница 6

                               

DM870 Digital Stepping Driver Manual V1.0

 

Tel: +086 0755-26434369                                7                                  Web Site: www.leadshine.com 

Connections to 8-lead Motors 

8 lead motors offer a high degree of flexibility to the system designer in that they may be connected 
in series or parallel, thus satisfying a wide range of applications. 

Series Connections 

A series motor configuration would typically be used in applications where a higher torque at lower 
speeds is required. Because this configuration has the most inductance, the performance will start to 
degrade at higher speeds. In series mode, the motors should also be run at only 70% of their rated 
current to prevent over heating.

 

 

Figure 7: 8-lead motor series connections 

Parallel Connections 

An 8 lead motor in a parallel configuration offers a more stable, but lower torque at lower speeds. But 

because of the lower inductance, there will be higher torque at higher speeds. Multiply the per phase 

(or unipolar) current rating by 1.96, or the bipolar current rating by 1.4, to determine the peak output 

current.

 

 

Figure 8: 8-lead motor parallel connections 

NEVER

 disconnect or connect the motor while the power source is energized. 

6. Power Supply Selection 

The  DM870  can  match  medium  and  small  size  stepping  motors  (from  NEMA  frame  size  17  to  34) 

made  by  Leadshine  or  other  motor  manufactures  around  the  world.  To  achieve  good  driving 

performances, it is important to select supply voltage and output current properly. Generally speaking, 

supply voltage determines the high speed performance of the motor, while output current determines 

                               

DM870 Digital Stepping Driver Manual V1.0

 

Tel: +086 0755-26434369                                8                                  Web Site: www.leadshine.com 

the output torque of the driven motor (particularly at lower speed). Higher supply voltage will allow 

higher  motor  speed  to  be  achieved,  at  the  price  of  more  noise  and  heating.  If  the  motion  speed 

requirement  is  low,  it

s  better  to  use  lower  supply  voltage  to  decrease  noise,  heating  and  improve 

reliability. 

Note: MEANWELL 

DRP-240-24(24VDC, 240Watt power supply) must be selected in order 

to make the whole system comply with UL standards for safety.

 

Regulated or Unregulated Power Supply 

Both  regulated  and  unregulated  power  supplies  can  be  used  to  supply  the  Drive.  However, 

unregulated  power supplies  are  preferred  due  to  their ability  to  withstand  current surge.  If  regulated 

power  supplies  (such  as  most  switching  supplies.)  are  indeed  used,  it  is  important  to  have  large 

current  output  rating  to  avoid  problems  like  current  clamp,  for  example  using  4A  supply  for  3A 

motor-Drive operation. On the other hand, if unregulated supply is used, one may use a power supply 

of lower current rating than that of motor (typically 50%

70% of motor current). The reason is that 

the  Drive  draws  current  from  the power supply  capacitor  of  the unregulated supply  only  during  the 

ON  duration  of  the  PWM  cycle,  but  not  during  the  OFF  duration.  Therefore,  the  average  current 

withdrawn from power supply is considerably less than motor current. For example, two 3A motors 

can be well supplied by one power supply of 4A rating. 

Multiple Drives 

It  is  recommended to  have  multiple  Drives to  share  one power  supply  to  reduce  cost, if  the  supply 

has enough capacity. To avoid cross interference,

 

DO NOT

 

daisy-chain the power supply input pins 

of the Drives. Instead, please connect them to power supply separately.

 

Selecting Supply Voltage 

The  power  MOSFETS  inside  the  DM870  can  actually  operate  within  +24  ~  +80VDC,  including 

power  input  fluctuation  and  back  EMF  voltage  generated  by  motor  coils  during  motor  shaft 

deceleration.  Higher  supply  voltage  can  increase  motor  torque  at  higher  speeds,  thus  helpful  for 

avoiding losing steps. However, higher voltage may cause bigger motor vibration at lower speed, and 

it may also cause over-voltage protection or even Drive damage. Therefore, it is suggested to choose 

only  sufficiently  high  supply  voltage  for  intended  applications,  and  it  is  suggested  to  use  power 

supplies  with theoretical  output  voltage  of  +24 ~  +72VDC, leaving  room  for  power  fluctuation and 

back-EMF. 

Содержание DM870

Страница 1: ... to any products herein to improve reliability function or design Leadshine does not assume any liability arising out of the application or use of any product or circuit described herein neither does it convey any license under its patent rights of others Leadshine s general policy does not recommend the use of its products in life support or aircraft applications wherein a failure or malfunction ...

Страница 2: ...electing Supply Voltage 8 7 Selecting Microstep Resolution and Drive Output Current 9 Microstep Resolution Selection 9 Current Settings 10 Contents II Dynamic current setting 10 Standstill current setting 10 8 Wiring Notes 11 9 Typical Connection 11 10 Sequence Chart of Control Signals 12 11 Protection Functions 12 Over current Protection 12 Over voltage Protection 13 Phase Error Protection 13 Pro...

Страница 3: ...utput for smooth system performance l Microstep resolutions programmable from full step to 102 400 steps rev l Supply voltage up to 72 VDC l Output current programmable from 0 5A to 7 0A l Pulse input frequency up to 200 KHz l TTL compatible and optically isolated input l Automatic idle current reduction l Suitable for 2 phase and 4 phase motors l Support PUL DIR and CW CCW modes l Over voltage ov...

Страница 4: ...e both at high level and low level software configurable For reliable response pulse width should be longer than 2 5μs Series connect resistors for current limiting when 12V or 24V used The same as DIR and ENA signals DIR DIR DIR signal In single pulse mode this signal has low high voltage levels representing two directions of motor rotation in double pulse mode software configurable this signal i...

Страница 5: ...the specified phase current by 1 4 to determine the peak output current Figure 4 4 lead Motor Connections Connections to 6 lead Motors Like 8 lead stepping motors 6 lead motors have two configurations available for high speed or high torque operation The higher speed configuration or half coil is so described because it uses one half of the motor s inductor windings The higher torque configuration...

Страница 6: ...e noise heating and improve reliability Note MEANWELL DRP 240 24 24VDC 240Watt power supply must be selected in order to make the whole system comply with UL standards for safety Regulated or Unregulated Power Supply Both regulated and unregulated power supplies can be used to supply the Drive However unregulated power supplies are preferred due to their ability to withstand current surge If regul...

Страница 7: ...iven motor higher Drive current will make the motor to output more torque but at the same time causes more heating in the motor and Drive Therefore output current is generally set to be such that the motor will not overheat for long time operation Since parallel and serial connections of motor coils will significantly change resulting inductance and resistance it is therefore important to set Driv...

Страница 8: ...lude stepping motor stepping Drive power supply and controller pulse generator A typical connection is shown as figure 9 Figure 9 Typical connection DM870 Digital Stepping Driver Manual V1 0 Tel 086 0755 26434369 12 Web Site www leadshine com 10 Sequence Chart of Control Signals In order to avoid some fault operations and deviations PUL DIR and ENA should abide by some rules shown as following dia...

Страница 9: ...onnect the individual components that make up your system and verify that they operate independently It is important to document each step in the troubleshooting process You may need this documentation to refer back to at a later date and these details will greatly assist our Technical Support staff in determining the problem should you need assistance Many of the problems that affect motion contr...

Страница 10: ...d PC should have 1 serial port at least for communicating with the Drive Double click ProTuner_All_Setup_V1 0 exe to begin installing the ProTuner See Figure 11 Click Next to enter the License Agreement window See Figure 12 Figure 11 Begin to install the ProTuner Note ProTuner_All_Setup_V1 0 exe can be used for all Leadshine digital drives User can get it from either Leadshine CD or website Please...

Страница 11: ...ortcut Folder in Figure 15 and continue to install the ProTuner by following Figure 16 and Figure 17 An Installation Successful window will appear if the ProTuner is installed successfully See Figure 18 DM870 Digital Stepping Driver Manual V1 0 Tel 086 0755 26434369 18 Web Site www leadshine com Figure 16 Installation information summarization Figure 17 Installing the ProTuner ...

Страница 12: ...r motor wirings DM870 DM870 Digital Stepping Driver Manual V1 0 Tel 086 0755 26434369 20 Web Site www leadshine com and try again Open the tuning software ProTuner and check Drive status by clicking Err_check If it s Phase Error check the motor motor wirings and try again If it still doesn t work after you followed all of the previous steps please contact us at tech leadshine com If the RED LED is...

Страница 13: ...otors Start Restart a Step Response test to get an optimum response Kp Proportional Gain Proportional Gain determines the response of the Drive to current setting command Low Proportional Gain provides a stable system doesn t oscillate has low stiffness and large current error causing poor performances in tracking current setting command in each step like Figure 23 Too large Proportional Gain valu...

Страница 14: ...tion and Drive Output Current MicroStep Microstep Resolution The value is Drive s microstep resolution setting and can be set from 1 to 512 The user can set the microstep with ProTuner or DIP switches See more information about setting output current of the Drive in section 7 Selecting Microstep Resolution and Drive Output Current DM870 Digital Stepping Driver Manual V1 0 Tel 086 0755 26434369 24 ...

Страница 15: ...to get an optimum value 2nd ResonanceArea Parameters for 2nd resonance area Usually between 1 2rps and 2 4rps Default Amp2 and Phase2 values are zero 3rd ResonanceArea Parameters for 3rd resonance area Usually between 2 4rps and 4 8rps Default Amp3 and Phase3 values are 128 InternerPulser There is an internal pulse generator designed for Drive self testing and anti resonance tuning You can issue a...

Страница 16: ... Manual V1 0 Tel 086 0755 26434369 28 Web Site www leadshine com OverVoltage Over voltage Protection When power supply voltage exceeds 91 1 VDC protection will be activated PhaseErr Phase Error Protection Motor power lines wrong not connected will activate this protection ErrCounter Displays current error s and current error history Erase Current Err Erase Current Err button The user can clear cur...

Страница 17: ...bove limitation or exclusion may not apply to you However any implied warranty of merchantability or fitness is limited to the 12 month duration of this written warranty Shipping Failed Product If your product fail during the warranty period e mail customer service at tech leadshine com to obtain a returned material authorization number RMA before returning product for service Please include a wri...

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