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DM422C Digital Stepping Driver Manual V1.0

Tel: +000 0000-00000000

23

Figure 24: Finish tuning and save setting to the Drive

Notes:

However, if the user does not want to tune the current loop after changing a different stepping motor,
then

Motor self-test and parameter auto-setup

technology of the DM422C can replace manual

tuning the Drive with

ProTuner

. Just changes SW4 two times in 1 second, and then the Drive will

auto-identify the new motor and auto-configure related control parameters for optimum responses.

Recommend

use this function after changing the driven motor.

 

SystemConfig

:

In

SystemConfig

window, the user can configure Peak Current, Microstep, Command Type, Active

Edge, and eliminate motor resonance. A built-in pulse generator can be used for test during tuning.
See Picture 25.

PeakCur: Peak Current

. The value is the peak current to the selected motor and can be set from 0.1

to 3.2 A. The user can set the peak current with

ProTuner

or DIP switches, see more information

about setting output current of the Drive in section 5

Connecting the Motor

and section 7

Selecting Microstep Resolution and Drive Output Current

.

MicroStep: Microstep Resolution

. The value is Drive

s microstep resolution setting and can be set

from 1 to 512. The user can set the microstep with

ProTuner

or DIP switches, See more information

about setting output current of the Drive in section 7

Selecting Microstep Resolution and Drive

Output Current

.

StepAngle: Step Angle

. The Drive will auto detect the

Step Angle

of the driven motor.

DM422C Digital Stepping Driver Manual V1.0

Tel: +000 0000-00000000

24

CommandType: Command Type

of control signal, including PUL/DIR and CW/CCW. Set this

parameter according to

Command Type

of motion controller.

ActiveEdge: Active Edge.

The user can set the triggered edge of pulse command signal in this panel.

When the Drive works in CW/CCW mode, no matter what level is at fixed level terminal, the Drive
can works properly.

Anti-Resonance Introduction

Step motors are highly resonant, which results in vibration and ringing. The ringing utilizes a large
fraction of the motor's available torque

thereby wasting performance. Furthermore, at mid-range

velocities, the resonance can become so severe that the motor looses synchronization and stalls. The
DM422C Drive provides robust anti-resonance control to stop the vibrations and maintain equilibrium.
This feature requires that the Drive be configured with respect to the total inertia in the system. If set
improperly, the effectiveness of the feature may be diminished.

The user can invoke or disable the feature by setting

Amp

and

Phase

values in

SystemConfig

window.

Amp

and

Phase

values all zero is to disable the feature, otherwise is to invoke the feature. It

should be enabled unless the system configuration either does not need it or cannot tolerate it. A
system with loose couplings or viscous loading generally does not need this feature. If a system has
compliant (springy) coupling and is absent appreciably viscosity, it may not respond well to the active,
anti-resonant loop in the drive. The anti-resonant feature is not designed to damp such a 4

th

order

system. If the application of anti-resonance results in degradation or instability, it should be disabled.

1

st

ResonanceArea: Parameters for 1

st

resonance area.

Usually between 0.6rps and 1.2rps.

Amp1

is Amplitude adjustment for 1

st

resonance area.

Phase1

is Phase adjustment for 1

st

resonance area. The user can enter a value directly in the text box

or move the slider bar back and forth to get an optimum value.

LowerLimit

is the

Lower Limit

of the 1

st

resonance area, and the user can capture this value when

finds it during move the slider bar of internal pulse generator.

UpperLimit

is the

Upper Limit

of the 1

st

resonance area. Default

Amp1

and

Phase1

values are zero.

2

nd

ResonanceArea: Parameters for 2

nd

resonance area.

Usually between 1.2rps and 2.4rps.

Default

Amp2

and

Phase2

values are zero.

[email protected] 

www.dold-mechatronik.de

DOLD Mechatronik

Sarach 10 – D-77790 Steinach

Telefon: +49 7832 / 9744670

Содержание DM422C

Страница 1: ...r use of any product or circuit described herein neither does it convey any license under its patent rights of others Leadshine s general policy does not recommend the use of its products in life support or aircraft applications wherein a failure or malfunction of the product may directly threaten life or injury According to Leadshine s terms and conditions of sales the user of Leadshine s product...

Страница 2: ...es 8 Selecting Supply Voltage 8 7 Selecting Microstep Resolution and Drive Output Current 9 Microstep Resolution Selection 9 Current Settings 9 Contents II Dynamic current setting 10 Standstill current setting 10 8 Wiring Notes 10 9 Typical Connection 11 10 Sequence Chart of Control Signals 11 11 Protection Functions 12 Over current Protection 12 Over voltage Protection 12 Phase Error Protection 1...

Страница 3: ...75 KHz TTL compatible and optically isolated input Automatic idle current reduction Suitable for 2 phase and 4 phase motors Support PUL DIR and CW CCW modes Over voltage over current phase error protections Applications Suitable for a wide range of stepping motors from NEMA frame size 14 to 23 It can be used in various kinds of machines such as laser cutters laser markers high precision X Y tables...

Страница 4: ...lse width should be longer than 7 5μs Series connect resistors for current limiting when 12V or 24V used The same as DIR and ENA signals DIR DIR signal In single pulse mode this signal has low high voltage levels representing two directions of motor rotation in double pulse mode software configurable this signal is counter clock CCW pulse active both at high level and low level software configurab...

Страница 5: ...Like 8 lead stepping motors 6 lead motors have two configurations available for high speed or high torque operation The higher speed configuration or half coil is so described because it uses one half of the motor s inductor windings The higher torque configuration or full coil uses the full windings of the phases Half Coil Configurations As previously stated the half coil configuration uses 50 of...

Страница 6: ...ing If the motion speed requirement is low it s better to use lower supply voltage to decrease noise heating and improve reliability Note MEANWELL DRP 240 24 24VDC 240Watt power supply must be selected in order to make the whole system comply with UL standards for safety Regulated or Unregulated Power Supply Both regulated and unregulated power supplies can be used to supply the Drive However unre...

Страница 7: ...ils will significantly change resulting inductance and resistance it is therefore important to set Drive output current depending on motor phase current motor leads and connection methods Phase current rating supplied by motor manufacturer is important in selecting Drive current however the selection also depends on leads and connections When it s not in software configured mode the first three bi...

Страница 8: ...nual V1 0 Tel 000 0000 00000000 12 Figure 10 Sequence chart of control signals Remark a t1 ENA must be ahead of DIR by at least 5µs Usually ENA and ENA are NC not connected See Connector P1 Configurations for more information b t2 DIR must be ahead of PUL effective edge by 5µs to ensure correct direction c t3 Pulse width not less than 7 5µs d t4 Low level width not less than 7 5µs 11 Protection Fu...

Страница 9: ...p in the troubleshooting process You may need this documentation to refer back to at a later date and these details will greatly assist our Technical Support staff in determining the problem should you need assistance Many of the problems that affect motion control systems can be traced to electrical noise controller software errors or mistake in wiring DM422C Digital Stepping Driver Manual V1 0 T...

Страница 10: ... with the Drive Double click ProTuner_All_Setup_V1 0 exe to begin installing the ProTuner See Figure 11 Click Next to enter the License Agreement window See Figure 12 Figure 11 Begin to install the ProTuner Note ProTuner_All_Setup_V1 0 exe can be used for all Leadshine digital drives User can get it from either Leadshine CD or website Please get the latest version from http www leadshine com DM422...

Страница 11: ...uner by following Figure 16 and Figure 17 An Installation Successful window will appear if the ProTuner is installed successfully See Figure 18 DM422C Digital Stepping Driver Manual V1 0 Tel 000 0000 00000000 18 Figure 16 Installation information summarization Figure 17 Installing the ProTuner info dold mechatronik de www dold mechatronik de DOLD Mechatronik Sarach 10 D 77790 Steinach Telefon 49 7...

Страница 12: ... motor wirings DM422C DM422C Digital Stepping Driver Manual V1 0 Tel 000 0000 00000000 20 and try again Open the tuning software ProTuner and check Drive status by clicking Err_check If it s Phase Error check the motor motor wirings and try again If the RED LED is OFF and the motor is normal then you can start to tune the servo with ProTuner However we recommend you see the following contents befo...

Страница 13: ...sponse Kp Proportional Gain Proportional Gain determines the response of the Drive to current setting command Low Proportional Gain provides a stable system doesn t oscillate has low stiffness and large current error causing poor performances in tracking current setting command in each step like Figure 23 Too large Proportional Gain values will cause oscillations and unstable systems DM422C Digita...

Страница 14: ...can works properly Anti Resonance Introduction Step motors are highly resonant which results in vibration and ringing The ringing utilizes a large fraction of the motor s available torque thereby wasting performance Furthermore at mid range velocities the resonance can become so severe that the motor looses synchronization and stalls The DM422C Drive provides robust anti resonance control to stop ...

Страница 15: ...the given test speed and verify the motor smoothness You may find a better smoothing value by slightly moving the slider bars of AMP s and Phase s back and forth It is very important to make the AMP s and Phase s adjustments at the proper test speeds with an unloaded motor Running at an incorrect test speed will not excite the motor at its peak resonance DM422C Digital Stepping Driver Manual V1 0 ...

Страница 16: ...oltage Protection When power supply voltage exceeds 42 1 VDC protection will be activated PhaseErr Phase Error Protection Motor power lines wrong not connected will activate this protection ErrCounter Displays current error s and current error history Erase Current Err Erase Current Err button The user can clear current error s by clicking this button Erase All Erase All button The user can clear ...

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