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Lauda E 100, Руководство по эксплуатации

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Unit description

05.08.99

YAEE0012

3

3 Unit 

description

3.1 Unit 

description

 The immersion thermostat E 100 has a device for fixing the immersion thermostat to the bath vessel

(clamping bracket). An adapter is supplied for the deep-drawn LAUDA baths 003, 011, 019 and 025.

 The type designation of the Ecoline bath/circulation thermostats consists of the control unit E 100 and the

type of bath.

 Example: Control unit E 100 and bath 003 produces Thermostat Type E 103.

 The letter T (for "Transparent") refers to the baths made of polycarbonate. Type E 103 is supplied with

bath cover. For other baths made of stainless steel bath covers are available as accessory (

➾

 Section

10. Accessories).

3.2 Pumps

 All units are supplied with a pressure pump with vario drive. The pump has an outlet with a rotatable bend

(Immersion Thermostat) which is connected to the pump nipple for external thermostating circuits

(bath/circulation thermostats). An additional outlet provides circulation inside the bath. By turning the

setting knob it is possible to choose between both outlets or to divide the flows.

 The pump chamber of immersion thermostats is rotatable in a restricted way to reach an optimal

circulation. The pump can be used up to viscosities of 150 mm²/s during heating up. To get an optimum

accuracy of control a viscosity of 30 mm²/s is recommended.

 One of five pump output steps can be selected using the operating menu.

On small bath thermostats (e.g. E 103 or E 106 T) and with operation as bath thermostat it is advisable to

use output step 1. The advantage is a low heat generation while having a uniform circulation, that means,

that the unit can work without cooling down to just above ambient temperature.

 When operating as circulation thermostat with an external circuit it is preferable to use a larger flow

setting in order to ensure a small temperature difference, especially at higher temperatures and in

conjunction with oil as the bath liquid.

 The pump pressure outlet can be closed off without causing any damage to the pump.

 

Pump characteristics

 (

➾

 Section 9. Technical data)

Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

Содержание E 100

Страница 1: ...l service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE INSPECTION Remotely inspect equipment before purchasing with our interactive website at www instraview com LOOKING FOR MORE INFORMATION Visit us on the web at www artisantg com for more information on ...

Страница 2: ... Phone 49 0 9343 503 0 Fax 49 0 9343 503 222 e mail info lauda de Internet http www lauda de Operating Instructions Ecoline Immersion thermostats E 100 Bath Circulation thermostats E 106 T E 112 T E 115 T E 120 T E 103 E 111 E 119 E 125 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Страница 3: ...Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Страница 4: ...he equipment if it is damaged or leaking the supply cable is damaged Switch off the equipment and pull out the mains plug for servicing or repair the supply cable is damaged Drain the bath before moving the equipment Have the equipment serviced or repaired by properly qualified personnel only The Operating Instructions include additional safety notes which are identified by a triangle with an excl...

Страница 5: ...ooling the thermostats 13 6 STARTING UP 14 6 1 Connection to the supply 14 6 2 Switching on 14 6 3 Setpoint selection 15 6 4 Menu functions 16 6 4 1 Pump output 16 6 4 2 User calibration 17 6 5 Warning and safety functions 18 6 5 1 Overtemperature protection and testing 18 6 5 2 Low level protection and testing 20 6 5 3 Pump motor monitoring 20 6 5 4 Other error messages 21 7 SAFETY NOTES 22 7 1 G...

Страница 6: ...intenance and repair 24 8 3 Ordering spares 25 9 TECHNICAL DATA TO DIN 58966 26 10 ACCESSORIES 29 11 CIRCUIT DIAGRAM 31 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Страница 7: ...recommendation is not followed accurately or is disregarded Note Here special attention is drawn to some aspect May include reference to danger Reference Refers to other information in different Sections Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Страница 8: ...unit with corresponding liquid Section 5 3 The units are designed for operation with non flammable and flammable liquids to EN 61010 2 010 Take care of the level of the bath liquid Section 5 2 3 Connect the unit only to a socket with a protective earth PE connection Compare the information on the rating label with the supply details 4 Using a screwdriver set the overtemperature cut out point to a ...

Страница 9: ... for bath circulation Jet nozzle Heater Heating LED green Supply ON Menu functions Mains switch Setting of overtemperature switch off point Pump connections inlet Pump connections outflow Cooling coil connection Bath bridge Bath cover Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Страница 10: ...h By turning the setting knob it is possible to choose between both outlets or to divide the flows The pump chamber of immersion thermostats is rotatable in a restricted way to reach an optimal circulation The pump can be used up to viscosities of 150 mm s during heating up To get an optimum accuracy of control a viscosity of 30 mm s is recommended One of five pump output steps can be selected usi...

Страница 11: ...ges are stored in the memory on supply failure or when the mains switch is set to OFF The tubular heater is controlled from a modified PID controller through a triac circuit specially designed to be unaffected by supply variations and interference 3 4 Materials All parts which come into contact with the bath liquid are made from high grade materials appropriate to the operating temperature These a...

Страница 12: ...to be moved upwards approx 15 mm Adjust the pump chamber Move the fixation of the temperature probe downwards again see ill on the left For all LAUDA baths plastic and deep drawn baths please fix the adapter standard accessory on the clamping bracket Turn the jet nozzle to face diagonally into the bath The outflow for the bath circulation can then be closed Turn the setting knob to the left see il...

Страница 13: ...mer Section 5 4 The immersion thermostats have to be fixed carefully at the bath for they must not fall into the bath In that case don t touch the bath liquid Pull out mains plug immediately a Bath Circulation thermostats Place the unit on a flat surface Do not cover the ventilation openings at the back Keep a clear distance of at least 20 cm Put the control unit with the bath bridge on the bath W...

Страница 14: ...o the return 5 2 Filling and emptying Filling Fill baths up to a maximum level of 20 mm below the bath bridge Optimum operation at 20 40 mm below the bath bridge Operation is possible down to 60 mm below the bath bridge The low level cut out operates at approx 90 mm below the bath bridge When using thermal oils it is necessary to allow an expansion of approx 8 100 C When operating with an external...

Страница 15: ... liquids to EN 61010 2 010 Flammable liquids can be operated up to no more than 25 C below the firepoint Section 5 3 Observe the appropriate regulation when disposing used thermostating liquid When connecting an external consumer take care that the level of the bath liquid does not drop too much fill in bath liquid if necessary Do not drain the thermostating liquid when it is hot or very cold belo...

Страница 16: ...e bath covers Section 10 Accessories Distilled water or fully deionised water must only be used with the addition of 0 1g sodium carbonate Na2CO3 l water otherwise danger of corrosion Water content falls after prolonged operation at higher temperatures mixture becomes flammable flash point 128 C Check the mixture ratio with a densiometer When selecting bath liquids it should be noted that performa...

Страница 17: ... for all bath liquids LZS 008 Silicone tubing uninsulated 11 30 to 100 water water glycol mixture RKJ 059 Silicone tubing insulated 11 ext dia 35mm approx 60 to 100 water water glycol mixture LZS 007 Viton 11 60 to 200 for all bath liquids RKJ 091 Silicone oil causes pronounced swelling of Silicone rubber never use Silicone oil with Silicone tubing Protect tubing with hose clips against slipping o...

Страница 18: ...w in accordance to the thermostating task Section 5 1 Position maximum flow in the external circuit the setting knob is turned anticlockwise Position flow passes through pump outflow and outlet for bath circulation the setting knob is in medium position Position external circuit is closed and the outlet for bath circulation fully open the setting knob is turned clockwise Operate the setting knob o...

Страница 19: ... cross section in the external circuit When the external consumer is placed at a higher level than the thermostat the pump is stopped and air penetrates into the thermostating circuit the external liquid may drain down into the bath even with a closed system danger of flooding the thermostat Protect tubing with hose clips against slipping off When no external consumer is connected to the thermosta...

Страница 20: ...h cooling coil as standard Cooling possibilities down to 20 C Mains water keep the water consumption as low as possible down to 20 C flow through cooler DLK 10 DLK 25 depending on bath size and temperature Section 10 Accessories use water glycol mixture ratio 1 1 Use insulated tubing When thermostating an external system the equipment must be arranged in the following order thermostat external cir...

Страница 21: ...ve ambient temperature Switch on at the mains switch The green LED for Supply ON lights up 0 25s A tone sounds for approx 0 25 s The unit self test starts up All display segments and symbols light up for approx 1 s Then the software version is indicated for approx 1 s Display shows the actual bath temperature The pump starts up The values which were active before switching off are entered If neces...

Страница 22: ...setpoint using the keys Speeding the setting process by a continuous pressing the keys or b pressing one key holding it down and shortly pressing the other key Briefly releasing 1 s the key s and again pressing one of the keys moves the cursor one place to the right Display flashes 4 s the new value is accepted automatically or Value is entered immediately with this key For safety reasons the setp...

Страница 23: ...output Display shows P and actual pump output step Press the key display flashes approx 4 s or During this time start to set the required step with the keys 0 pump stopped heating off 1 low pump output 2 3 4 medium pump output 5 maximum pump output The pump responds immediately can be heard Setting is entered after approx 4 s Section 6 4 Move forward with key to User calibration or back with the k...

Страница 24: ...ults after 2 min EEE changing with 1006 or 16 The factory calibration will be lost through overwriting please work carefully and 1x Directly from level 0 actual value display press key combination on the left or with key from pump output 2 5 s 1 The display shows CAL To carry out a calibration press the key longer than 2 5 s 2 The actual value appears and flashes approx 4 s or 3 Input the value in...

Страница 25: ...4 8 C f Select CAL on the display and go forward as mentioned under point 1 7 see above The actual bath temperature switches from 45 C to 44 8 C and the unit starts to heat up until the actual bath temperature has reached 45 C the reference thermometer should also indicate 45 C 6 5 Warning and safety functions 6 5 1 Overtemperature protection and testing The units are designed for operation with n...

Страница 26: ...shing heating is switched off on both poles pump is switched off by the electronics Rectify the cause of the fault Wait until the bath temperature has cooled down below the switch off point or set the switch off point at a higher value When the display shows ttt reset with the key Before the unit is run is running unattended for longer periods overtemperature protection should be tested Therefore ...

Страница 27: ...some of the bath liquid into a suitable container Step 1 2 must follow Bath temperature during this test not below 0 C or higher than 50 C otherwise danger of burn injuries If there is any irregularity when testing the safety devices switch off the unit immediately and pull out the mains plug Have the unit checked by the LAUDA service or the local service organisation 6 5 3 Pump motor monitoring I...

Страница 28: ...epeated pull out the mains plug and try whether the motor can be rotated by the fan blade inserting a screwdriver into the ventilation opening at the back of the unit Error code 0 255 microprocessor error Error code 1000 1255 slave processor error Indication can be used for remote diagnosis After rectifying the fault reset with the key Artisan Technology Group Quality Instrumentation Guaranteed 88...

Страница 29: ...rding to EN 60601 1 or IEC 601 1 7 2 Other safety notes Connect the unit to a grounded mains power socket Parts of the bath cover may reach surface temperatures above 70 C when operating at higher temperatures Take care when touching it Use suitable hoses Section 5 3 Protect tubing with hose clips against slipping off Prevent kinking of tubing Check tubing from time to time for possible material d...

Страница 30: ... the cooling water has only to be used for operating temperatures below 100 C At higher temperatures danger of hot vapour to be produced Always pull out the mains plug before cleaning maintenance or moving the thermostat Repairs on the control unit and the refrigeration system must be carried out by properly qualified personnel only Values for temperature control and indicating accuracy apply unde...

Страница 31: ...user In case of doubt please contact the manufacturer 8 2 Maintenance and repair Before any maintenance and repair work pull out the mains plug Repair on the control unit must only be carried out by properly qualified personnel LAUDA thermostats are largely maintenance free If the thermostating liquid becomes dirty it has to be replaced Section 5 2 If a fuse blows supply indication not alight fit ...

Страница 32: ...upply of incorrect items We shall always be happy to deal with queries and to receive suggestions and criticism LAUDA DR R WOBSER GMBH CO KG P O Box 1251 97912 Lauda Königshofen GERMANY Phone 49 0 9343 503 0 Fax 49 0 9343 503 222 E mail info lauda de Internet http www lauda de Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Страница 33: ...th water cooling C 20 to 120 Operating temperature range C 20 to 120 Heater power 230 V 50 60 Hz 115 V 60 Hz 100 V 50 60 Hz 1 5 1 3 1 0 Pump type pressure pump with choice of 5 output steps Max discharge pressure bar 0 4 Max flow rate l min 20 Pump connections mm nipples 13 mm dia Bath depth mm min 150 Usable depth mm min 100 Overall size WxD mm 125x133 Height H mm 315 Weight kg 3 Ref No 230 V 50 ...

Страница 34: ...112 T E 115 T E 120 T Operating temperature range C 23 to 100 with water cooling C 20 to 100 Operating temperature range C 20 to 100 Heater power 230 V 50 60 Hz 115 V 60 Hz 100 V 50 60 Hz kW 1 5 1 3 1 0 Pump type pressure pump with choice of 5 output steps Max discharge pressure bar 0 4 Max flow rate l min 17 Pump connections mm nipples 13 mm dia Max bath volume l 5 to 7 9 to 13 10 to 15 14 to 20 ...

Страница 35: ...0 2 4 6 8 10 12 14 16 18 20 l min bar step 5 step 4 step 3 step 2 step 1 Bath Circulation thermostats measured with water 0 0 05 0 1 0 15 0 2 0 25 0 3 0 35 0 4 0 45 0 2 4 6 8 10 12 14 16 18 l min bar step 5 step 4 step 3 step 2 step 1 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Страница 36: ...n stainless steel 150 2 5 to 3 5 135x240x150 LCZ 0620 011 deep drawn stainless steel 150 9 to 12 300x329x150 LCZ 0621 019 deep drawn stainless steel 150 12 to 18 300x505x150 LCZ 0622 025 deep drawn stainless steel 150 19 to 25 300x505x200 LCZ 0623 006 stainless steel 200 3 5 to 5 5 150x260x160 LCZ 0624 012 stainless steel 200 8 to 13 300x305x160 LCZ 0625 020 stainless steel 200 13 to 20 300x480x16...

Страница 37: ...E 119 E 125 LCZ 0634 Cover plate E 115 T LSZ 0115 Rising platform 8 steps E 103 LCZ 0645 Rising platform 8 steps E 1206 T LCZ 0648 Rising platform 8 steps E 112 T E 111 E 120 T E 119 E 125 LCZ 0635 Through flow cooler DLK 10 to 10 C LFD 005 Through flow cooler DLK 25 to 30 C LFD 108 For further information please contact us Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE ...

Страница 38: ...Circuit diagram 05 08 99 YACD0059 31 11 Circuit diagram Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Страница 39: ...minal 12pol EQF 079 EQF 079 EQF 079 X 23 Line up terminal 2pol EZK 063 115V 60Hz 100V 50 60Hz at serial no X01 E 1xx E 2xx E 3xx A 1 Printed circuit board Mains UL 499 UL 499 UL 499 A 2 Printed circuit board Display UL 488 1A UL 488 1B UL 488 1C A 3 Printed circuit board serial interface RS 232 RS 485 UL 490 UL 490 A 4 Printed circuit board Mains LED Backlight UL 492 A 5 Printed circuit board Disp...

Страница 40: ...Serien Nr Serial no No de série mit folgendem Medium betrieben wurde was used with the below mentioned media a été utilisé avec le liquide suivant Darüber hinaus bestätigen wir daß das oben aufgeführte Gerät sorgfältig gereinigt wurde die Anschlüsse verschlossen sind und sich weder giftige aggressive radioaktive noch andere gefährliche Medien in dem Gerät befinden Additionally we confirm that the ...

Страница 41: ...l service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE INSPECTION Remotely inspect equipment before purchasing with our interactive website at www instraview com LOOKING FOR MORE INFORMATION Visit us on the web at www artisantg com for more information on ...

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