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  Chipper LS 160T 

 

32 

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Do  not  load  materials  with  parts  of  metal,  glass,  ceramics  and  other  similar 
objects. 

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Do not chip or load materials while driving. 

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Having  put  materials  in  the  loading  chute/between  loading  rolls,  release  the 
loaded material immediately and keep a certain distance from the chute. 

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Do not load materials with diameters exceeding 160 mm and 3 m in length. Do 
not load wooden boards with thickness more than 60 mm.    

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When  working, never lean over the loading chute and never  pull out  wooden 
materials, already loaded, from the chute. 

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Do not load materials with diameters exceeding 160 mm. Speed of loading 
should correspond with quantity and characteristics of the material to be 
loaded.  

 

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If  loaded  materials  are  spreading  with  risks  of  catch  holding  of  attendant's 
dress  being  drawn  in  the  loading  chute  then  it  is  necessary  to  prepare  such 
materials accordingly (trimming, cutting).  

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Pay special attention to thorny materials, such as acacia and roses, which may 
easily catch your sleeves.    

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Be careful while loading since materials may unexpectedly move in unwished 
directions.   

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In  case  of  two  attendants  it  is  necessary  to  make  simple  signals  clear  before 
working.  During  operation  it  is  not  easy  to  make  any  agreements  because  of 
operating noise.  

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Observe the  working area. If  any person, children or animals approach  while 
chipping, then stop working immediately. 

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Be aware that there is a certain time period required between loading, chipping 
and final ejection of chips.    

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As  far  as  possible  load  the  chipper  evenly,  adapt  loading  speed  accordingly 
and keep continuous chipping.  

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While loading, stand aside the loading chute. 

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While loading short materials, throw them in the chute and push them forward 
between the loading rolls by means of a wooden stick or a board, more than 
160 cm long, to push materials between the loading rolls.  

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Never use metal objects. They could cause serious damage of the loading rolls 
and blades.    

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When finishing the work, first wait for emptying of the loading chute. 

 

 
 

Содержание LS 160

Страница 1: ...Orig version 11 2016 OPERATING INSTRUCTIONS CHIPPER LS 160 model LS 160T...

Страница 2: ...structions for putting the machine into operation work safety and operating experiences You will learn how to carry out maintenance repairs and servicing and who is authorised for doing checks and oth...

Страница 3: ...ORT OF PRODUCT HANDLING 20 PRECAUTIONS IN DESIGN 20 CONTROLS 23 USE 25 STORAGE 25 BEFORE PUTTING INTO OPERATION 25 COUPLING TO TRACTORS 26 CARDAN SHAFT ADJUSTMENT 28 PUTTING INTO OPERATION 29 CHIPPING...

Страница 4: ...S 160T 4 NOSTRESS SYSTEM PROTECTION AGAINST OVERVOLTAGE 43 Maintenance Intervals 47 Checking Oil Exchange 48 FAILURES AND TROUBLESHOOTING 48 WASTE DISPOSAL 50 WARRANTY 51 SERVICE REPORT 52 HYDRAULIC S...

Страница 5: ...Chipper LS 160T 5...

Страница 6: ...Chipper LS 160T 6...

Страница 7: ...required data in the following form concerning the given product and your dealer Type of product Serial number of product Dealer s address Address of authorised service Date of delivery Warranty expi...

Страница 8: ...rns load materials to be chipped in a loading chute Not Allowed Use The chipper is not allowed to be used for disposal of aforesaid materials with foreign matters and objects such as metal steel bindi...

Страница 9: ...ght of the controller frame By pushing the concerned controller in direction of material input the machine should stop material loading immediately Any repeated putting machine into operation is possi...

Страница 10: ...le part can be set only in angles see following figure Never direct it toward the attendant s place While working the machine should fully rest on the ground with its frame bottom part Do not let the...

Страница 11: ...PTO shaft on the tractor While chipping the operator is obliged to use only such a chipper which is in optimal operating condition not damaged through transport storage of from previous operation It...

Страница 12: ...e work Both attendants must be properly trained in attendance and turning the chipper off in emergency cases Keep traffic lights and work safety symbols in proper order Check materials to be loaded an...

Страница 13: ...parts of the machine run warm such as hydraulic elements belts and pulleys Do not touch them when the engine is still running or having been just stopped Do not let the engine running in high speed u...

Страница 14: ...g motion with its safety pin inserted Before transport on public roads At public road transport this machine must be lifted up in its transport position see instructions in this manual First set also...

Страница 15: ...upplied by the manufacturer 3 Under conditions of very low visibility any public road transport is not allowed 4 Any public road transport without this portable set of rear lamps and reflector glasses...

Страница 16: ...pin socket 9 While working on public roads the amber light on the tractor cab must be turned on 10 The max permissible speed of the machine for transport on public roads is not explicitly specified a...

Страница 17: ...against risks connected with the machine use Your respect to the symbol meanings is a precondition for your work safety 1 2 3 4 5 Read this operating manual before use Always follow the manual while...

Страница 18: ...ing rolls Pull in hazard Warning Hazard of extremity injury by rotating part Warning Accident risk The user is obliged to keep all the work safety symbols legible clear and undamaged In case of any da...

Страница 19: ...r components while the machine is still running they can be sources of electrical shocks ROTATING CHIPPING WHEEL When the drive is turned off the chipping wheel could continue to rotate for a short wh...

Страница 20: ...light or with sufficient lighting in the workplace Transport of Product Handling This product is delivered completely mounted and attached to a wooden pallet or loaded in bulk without a pallet While h...

Страница 21: ...d finally to release the key A yellow signal lamp lights up that means the machine safety circuit is activated After any interruption of the safety circuit or for repeated starting this circuit must b...

Страница 22: ...ted with a hinged cover and by a terminal switch A safety pin of the chipping device rotor serves for rotor blocking at blades exchange and servicing The pin is hinged on the rotor box The chipping de...

Страница 23: ...r function as that of the safety frame Controls Ignition box used for supply and control of the safety circuit CAUTION Despite the fact that this machine is not equipped with any driving engine its ig...

Страница 24: ...ing rolls in motion for chipping or anytime after putting the machine out of operation or after emergency stop caused by pushing the safety frame By pressing the yellow button set the loading rolls in...

Страница 25: ...agents on elastic hydraulic hoses Always put the machine aside on a flat and solid floor or on a wooden pallet for further handling Do not put any objects or tools on the machine Before Putting into...

Страница 26: ...t the same time as a set Pay special attention to their fixing bolts Replace them if worn or damaged Hydraulic oil and oil filters should be changed regularly Do not use petrol or similar inflammable...

Страница 27: ...y I or II For the category II attachment from the external side by means of the connecting pins 27 mm For the category I attachment into a fork by means of the connecting pin 22 mm According to an act...

Страница 28: ...r type Check up the cardan shaft length as follows Couple the machine in the top and bottom draw rods of the tractor three point linkage Lift up the linkage for adjustment the machine must be lifted i...

Страница 29: ...start check if the loading chute and the discharge duct are free of any materials Direct the discharge duct out of possible motion of other persons or prevent other persons to enter the working area A...

Страница 30: ...TO shaft is ON then chips from previous operation may be ejected from the discharge duct Carry out functional checks of the safety frame for loading Push the frame in the in feed position and the load...

Страница 31: ...ation of the chipper the attendant should always stand in the attendant s place see fig Having turned the chipping device on wait for speed stabilization With that you may soever increase or reduce th...

Страница 32: ...special attention to thorny materials such as acacia and roses which may easily catch your sleeves Be careful while loading since materials may unexpectedly move in unwished directions In case of two...

Страница 33: ...mpurities then a grinding interval for blades may last several months or several hundreds m3 of loaded materials Blunt blades are evident on chipped edges which are not clean but broken The chipper is...

Страница 34: ...The cardan shaft is equipped with a freewheel clutch When turned off the rotor of the chipping device runs out approximately 120 sec Regardless of this running out turn the switch key in the STOP pos...

Страница 35: ...ed clogging materials try to turn on the chipper again If it is not possible yet hinge away the upper hood part and try to remove all materials by hand the PTO shaft must be OFF Be aware the chipping...

Страница 36: ...This wheel is put in ball bearings a drive pulley is fitted on its shaft The wheel is equipped with two blades for cutting of loaded materials Vanes welded on its rear side serve for ejecting chips in...

Страница 37: ...Feeding speed m s 1 10 35 Drive hydrostatic Loading roll speed for turning off min 1 900 1100 Loading roll speed for turning on min 1 910 1110 Speed regulation NOSTRESS II Loading chute Feeding profi...

Страница 38: ...be lowered on the ground Pay special attention to all safety elements Check up V belts for tightness and wear Keep regular intervals for lubrication of bearings Check up condition of blades and chippi...

Страница 39: ...dge regrinding requires high demands for keeping cutting edge shape While grinding it is necessary to keep its optimal geometry see following figure Proper shapes prolong blade service life While regr...

Страница 40: ...es proper setting of a clearance between the blade and the opposite cutting edge This distance should be set see following figure and checked after fitting ground blades then it grows with their wear...

Страница 41: ...r speed values When the rotor stops the unit displays a total number of running hours TH or a daily number of running hours DH To reset the current daily number just press both arrow buttons together...

Страница 42: ...nsor This encapsulated sensor in fitted on a holder keeping its distance of 3 2mm from the cam lobe In the rear part of the sensor sleeve there is an orange LED installed flashing in case of proper se...

Страница 43: ...urrence in the electric installation blows the fuse and breaks the TVS diode Transient Voltage Suppressor Transil used to protect sensitive NOSTRESS electronics against voltage spikes Should the fuse...

Страница 44: ...ipping wheel and the hydraulic pump While tightening the belts proceed as follows Check up tension of new belts after first 5 service hours and afterwards always in intervals of 25 hours Excessive sli...

Страница 45: ...ump 50 7 5 While tightening the belts proceed as follows Chipping wheel drive Loosen four nuts on the stretching bolts in the direction intended for pulley shifting For tightening loosen the nuts over...

Страница 46: ...er change The oil filter is installed in the hydraulic circuit and accessible left under the loading chute We recommend changing the oil filter element always together with the hydraulic oil change Th...

Страница 47: ...s must have clean and proper contact surfaces to avoid intermediate resistance at a wrong contact point Hydraulic Oil Change Do the first oil change after the first 500 running hours or after the firs...

Страница 48: ...arance between blade and opposite cutting edge Malfunction of loading rolls See Problems with hydraulics Wrong angle geometry Regrind in accordance with detailed figure of edge geometry Damage wear of...

Страница 49: ...speed Working speed of the chipping wheel must not exceed 1500 rpm Blades touch opposite edge Wrong setting of clearance Set distance to 0 5 1 mm Loosen blade bolts Tighten up fixing bolts Clearance...

Страница 50: ...not exceed 1500 rpm Bearing loosened Tighten up bearing housing bolts with required torque Bearing worn Replacement Waste Disposal Any waste materials resulting from the machine operation should be d...

Страница 51: ...epairs and actions on the machine Usage of unoriginal spare parts or parts intended for other models Disobedience to instructions for use Damage of the machine caused by faulty handling maintenance or...

Страница 52: ...Chipper LS 160T 52 Service Report...

Страница 53: ...Chipper LS 160T 53 Hydraulic scheme...

Страница 54: ...Chipper LS 160T 54 ELEKTRICK ZAPOJEN ELEKTRISCHE SCHEMA WIRING DIAGRAM...

Страница 55: ...Chipper LS 160T 55 ELEKTRICK ZAPOJEN ELEKTRISCHE SCHEMA WIRING DIAGRAM...

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