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ASSEMBLY INSTRUCTIONS

3-15

Disc Gang and Spray Shield
Installation

IMPORTANT

1.

Read all safety precautions at the front of the
section before attempting any of the following
procedures.

2.

See Figures 2-1 through 2-6 for location on
frame.

1.

Roll correct size disc gang assembly under frame
and wing assembly.

See Table 3-4

for disc size and

location.

IMPORTANT

Disc gangs without flat coulter blade are used on
main frame. The flat coulter blade should be to the
outside of the machine.

2.

Install disc gangs on main frames using 4 and 5 hole
disc mount plates, u-bolts, 5/8-11 x 5-1/2 hex head
cap screws, and hex lock nuts

(See Figure 3-9.)

IMPORTANT

The distance between the disc gang nuts at center of
unit should be 1-1/2".

3.

Install disc gangs on wings using 4 and 5 hole disc
mount plates, u-bolts, 5/8-11 x 5-1/2 hex head cap
screws, and hex lock nuts.

IMPORTANT

The distance between last blade on main frame and
first blade on wing should be 7-1/2".

IMPORTANT

Disc rod and slotted nut should be tightened to a
torque of 1200 ft. lb. This is equivalent to a 200 lb.
man standing at the end of a 6 foot long wrench.
Install spacer washers at end of disc rod as required.

4.

Tighten 5/8-11 x 2-1/2 hex head cap screws
attaching 5 hole plates to spring shank disc mounts.
Now tighten 5/8-11 x 5-1/2 hex head cap screws and
u-bolts. Be sure 5 hole plate contacts frame evenly
and bearings are square on disc rod when tightening
or unnecessary bearing load can occur.

IMPORTANT

Last disc blade on all main frame disc gangs are not
equipped with a scraper.

5.

Attach spray shield adjustment bracket to frame, as
shown for your model size, using u-bolt, bracket
clamp, and 5/8-11 hex lock nuts. These brackets are
attached to frame as shown to incline the shields
toward the middle of the machine and carry soil back
to center of the main frame. The bracket clamp is
installed between adjustment bracket and bottom of
frame tube

(See Figures 2-1 through 2-6 for

location on frame).

6.

Attach spray shield to adjustment bracket, as shown
in

Figure 3-9,

using 5/8-11 x 2 hex head cap screw,

backup plate, and hex lock nuts. Shields attached in
position shown in Figure should be set to allow the
machine to operate from 3-5 inches deep. Tighten all
spray shield screws and u-bolts.

Table 3-4: Disc Gang Size and Location

NO. OF BLADES

USED ON MODEL

6 BLADE

876-35 - INNER WING

7 BLADE

876-35 & 876-40 - OUTER WING

10 BLADE

876-30 - WING; 876-40 - INNER WING

11 BLADE

ALL MODELS - MAIN FRAME

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Содержание Wing Tilloll 876 Series

Страница 1: ...F 143 0211 02 2011 LANDOLL CORPORATION 1900 North Street Marysville Kansas 66508 785 562 5381 800 428 5655 WWW LANDOLL COM Model 876 Series Wing Tilloll Operator s Manual ...

Страница 2: ......

Страница 3: ...lation All Fold Models 3 13 Disc Gang and Spray Shield Installation 3 15 Reel Assembly Installation 3 18 Harrow Assembly Installation 3 21 Pull Hitch Installation All Other Models 3 23 Warning Lights Installation 3 25 Lubrication 3 27 Decal Placement 3 27 4 Operation and Maintenance Tractor Preparation 4 2 Tilloll Preparation 4 2 Attaching to the Tractor 4 3 Transport 4 3 Field Operation 4 4 Disc ...

Страница 4: ...ii F 143 0211 Edition Hydraulic Maintenance 4 9 Lubrication 4 9 Storage 4 9 5 Troubleshooting Guide ...

Страница 5: ...tical advice for the care and maintenance of your Landoll equipment Drawings in this section locate adjustment points on the equipment NOTE IF THE EQUIPMENT IS IMPROPERLY ASSEMBLED OR MAINTAINED THE WARRANTY IS VOID IF YOU HAVE ANY QUESTIONS CONTACT LANDOLL CORPORATION 1900 NORTH STREET MARYSVILLE KANSAS 66508 or phone 785 562 5381 or 800 428 5655 888 527 3909 CHAPTER 5 is a troubleshooting guide ...

Страница 6: ... Make sure you read and understand the information contained in this manual and on the machine signs decals before you attempt to operate or maintain this vehicle The safety statements contained in this manual relate to the operation of the Model 876 Wing Tilloll Danger means a life threatening situation exists Death can occur if safety measures or instructions on this label are not properly follo...

Страница 7: ...SERIES WING TILLOLL MODEL NO WIDTH OF CUT TRANSPORT WIDTH TRANSPORT HEIGHT NO OF SHANKS NO OF 20 DISC BLADES ESTIMATED WEIGHT LBS 876 30 30 0 16 6 8 6 40 46 15 800 876 35 34 6 20 4 13 0 46 54 16 700 876 40 40 0 17 9 13 9 52 60 18 800 180º Fold ...

Страница 8: ...5 62 80 100 1 2 20 40 50 65 81 90 112 9 16 12 55 62 80 100 110 137 9 16 18 60 75 90 112 130 162 5 8 11 75 94 110 137 170 212 5 8 18 85 106 130 162 180 225 3 4 10 130 162 200 250 280 350 3 4 16 150 188 220 275 320 400 7 8 9 125 156 320 400 460 575 7 8 14 140 175 360 450 500 625 1 8 190 237 408 506 680 850 1 14 210 263 540 675 760 950 1 1 8 7 270 337 600 750 960 1200 1 1 8 12 300 375 660 825 1080 13...

Страница 9: ...N FOOT POUNDS PARKER BRAND FITTINGS Dash Size 37 Degree JIC O Ring ORS O Ring Boss ORB 4 11 13 15 17 13 15 5 14 16 21 23 6 20 22 34 36 25 29 8 43 47 58 62 40 44 10 55 65 100 110 57 5 62 5 12 80 90 134 146 75 85 16 115 125 202 218 109 121 20 160 180 248 272 213 237 24 185 215 303 327 238 262 32 250 290 310 340 GATES BRAND FITTINGS Dash Size 37 Degree JIC O Ring ORS O Ring Boss ORB 4 10 11 10 12 14 ...

Страница 10: ...1 2 4 1 2 22 1 2 m876 30sp p1 11 BLADEDISCASSY 12 BLADE DISC ASSY 83 SPRAY SHIELD 76 SPRAYSHIELD 0 3 1 2 60 30 22 1 2 37 1 2 11 1 2 13 1 2 67 1 2 85 1 2 94 1 2 130 1 2 166 1 2 175 1 2 175 1 2 148 1 2 139 1 2 112 1 2 121 1 2 130 1 2 76 1 2 39 3 4 86 1 2 REEL 91 REEL 92 1 2HARROW 85 HARROW 42 1 2 50 50 23 3 4 ...

Страница 11: ...1 BLADE DISC ASSY 76 SPRAY SHIELD 83 SPRAYSHIELD 3 1 2 30 60 22 1 2 37 1 2 11 1 2 13 1 2 31 1 2 49 1 2 76 1 2 103 1 2 112 1 2 139 1 2 175 1 2 157 1 2 148 1 2 121 1 2 166 1 2 58 1 2 22 1 2 23 3 4 11 1 4 50 47 1 2 42 1 2 94 1 2 4 1 2 39 3 4 21 1 2 67 1 2 85 1 2 0 14 7 8 91 REEL 86 5 REEL 85 HARROW 92 1 2 HARROW ...

Страница 12: ...SY 7 BLADE DISC ASSY 12 BLADE DISC ASSY 83 SPRAY SHIELD 48 SPRAY SHIELD 55 SPRAY SHIELD 97 1 8 6 1 4 37 1 2 3 1 2 22 1 2 37 1 2 52 1 8 85 1 2 0 0 52 1 8 27 1 2 39 3 4 31 1 2 4 1 2 31 1 2 49 1 2 22 1 2 58 1 2 76 1 2 16 1 8 43 1 8 91 REEL 92 1 2 HARROW 115 HARROW 72 1 2 47 1 2 50 23 3 4 61 1 8 70 1 8 88 1 8 1 7 8 1 1 1 2 97 1 8 ...

Страница 13: ...C ASSY 55 SPRAY SHIELD 48 SPRAYSHIELD 83 SPRAYSHIELD 0 0 3 1 2 22 1 2 37 1 2 21 1 2 13 1 2 31 1 2 49 1 2 76 1 2 58 1 2 22 26 1 2 11 1 4 4 1 2 37 1 2 25 1 8 52 1 8 6 1 4 37 1 2 79 1 8 97 1 8 67 1 2 7 1 8 39 3 4 14 7 8 11 1 2 34 1 8 43 1 8 61 1 8 70 1 8 88 1 8 16 1 8 1 7 8 91 REEL 114 REEL 114 HARROW 92 1 2 HARROW 23 3 4 50 47 1 2 72 1 2 ...

Страница 14: ... 92 1 2 HARROW 7 BLADE DISC ASSY 10 BLADE DISC ASSY 11 BLADE DISC ASSY 13 3 8 37 1 2 22 1 2 5 5 8 37 694 11 3 4 29 3 4 20 3 4 76 5 8 59 1 8 50 1 8 41 1 8 32 1 8 4 91 7 8 73 7 8 55 7 8 46 7 8 37 10 7 8 19 7 8 28 7 8 91 REEL 82 REEL 55 REEL 2 1 4 55 SHEILD 83 SHEILD 12 7 18 30 0 0 0 64 7 8 82 3 4 27 1 2 27 1 2 47 1 2 47 1 4 50 23 3 4 ...

Страница 15: ...2 27 1 2 27 1 2 47 1 2 50 23 3 4 10 7 8 19 7 8 55 7 8 4 1 16 5 1 16 23 1 16 23 1 16 50 1 16 59 1 16 68 1 16 2 1 16 76 1 16 41 1 16 20 1 16 29 1 16 28 7 8 46 7 8 0 11 11 16 38 11 16 22 1 2 37 1 2 29 1 16 37 1 2 10 9 32 4 5 8 7 BLADE DISC ASSY 10 BLADE DISC ASSY 11 BLADE DISC ASSY 83 SHIELD 55 SHIELD 55 REEL 82 REEL 91 REEL 92 1 2 HARROW 70 HARROW 70 HARROW 14 1 16 73 7 8 ...

Страница 16: ...2 10 F 143 0211 Edition STANDARD SPECIFICATIONS ...

Страница 17: ...ed torques shown in Table 2 1 DANGER DANGER WARNING CAUTION To prevent accidental lowering 1 All hydraulically elevated equipment must be locked out using the cylinder lockouts 2 Lower equipment to the ground while servicing or when it is idle Failure to take measures to prevent accidental lowering may result in serious personal injury or death Disc blades are extremely sharp Exercise extreme care...

Страница 18: ...3 2 F 143 0211 Edition ASSEMBLY INSTRUCTIONS Figure 3 1 Frame Assembly ...

Страница 19: ...ASSEMBLY INSTRUCTIONS 3 3 Figure 3 2 Wing Assembly 876 30 876 35 Models ...

Страница 20: ...3 4 F 143 0211 Edition ASSEMBLY INSTRUCTIONS Figure 3 3 Wing and Extension Assembly 876 40 Model ...

Страница 21: ...washers and hex lock nuts See Figure 3 3 7 On 40 models connect wing frame extensions to wings using 5 8 11 x 1 1 2 hex head cap screws and hex lock nuts See Figure 3 3 8 Install 1 1 4 x 1 x 1 steel bushings in cylinder anchor bracket 9 Place frame and wing assembly on stands approximately 36 high 10 For 30 models install short and long wing supports to wing using u bolts and 5 8 11 hex lock nuts ...

Страница 22: ...3 6 F 143 0211 Edition ASSEMBLY INSTRUCTIONS Figure 3 4 Shank Clamp and Sweep Assembly ...

Страница 23: ... 4 b C clamp Assembly Slide shank into c clamp assembly and fasten tight using 5 8 11 x 2 hex head cap screw and flange head lock nut See Figure 3 4 5 Install sweep to shank using 7 16 14 x 1 1 2 plow bolts flat washers split lock washers and hex nuts 6 Recheck all bolts to be sure they are torqued to proper specifications inspect all pivot points to insure they are snug but not binding Grease all...

Страница 24: ...3 8 F 143 0211 Edition ASSEMBLY INSTRUCTIONS Figure 3 6 Hydraulic Lift Assembly 876 30 876 35 876 40 C ...

Страница 25: ... valves on frame using 3 8 16 x 1 3 4 hex head cap screws and split lock washers IMPORTANT Mount double pilot check valves so that the ports V1 and V2 are facing the flow divider valve with V1 port behind the V2 port Install hose A in V1 ports of each check valve and connect to 90o adapters on the flow divider valve Install hose a into V2 port of each check valve Connect together hose A with tee a...

Страница 26: ...3 10 F 143 0211 Edition ASSEMBLY INSTRUCTIONS Figure 3 7 Hydraulic Lift Assembly 876 40 H ...

Страница 27: ... allow the unit to operate level in the field See Table 3 2 and Figure 3 7 2 Install the slave cylinders on the wing frame ports up using clevis pin and cotter pins Connect rod to gauge wheel arm or rockshaft using cylinder pin bolt and 1 2 split lock washer 3 Install 90o adapters into base and rod end of each lift cylinder IMPORTANT All cylinder ports are plugged Do not forget to remove all plugs...

Страница 28: ...3 12 F 143 0211 Edition ASSEMBLY INSTRUCTIONS Figure 3 8 Hydraulic Fold Assembly ...

Страница 29: ... lock nut Use flat washers as required outside of fold brackets center roller and cylinder assembly for spacing Do not overtighten bolts Linkage must be snug but move freely See Figures 3 1 through 3 3 2 Install short and flat wing supports on wings using u bolts and 5 8 11 hex lock nuts See Figures 2 1 through 2 6 and 3 1 through 3 3 for locations 3 Install 90o elbows with restrictors into base a...

Страница 30: ...3 14 F 143 0211 Edition ASSEMBLY INSTRUCTIONS Figure 3 9 Disc Gang and Spray Shield Installation ...

Страница 31: ... washers at end of disc rod as required 4 Tighten 5 8 11 x 2 1 2 hex head cap screws attaching 5 hole plates to spring shank disc mounts Now tighten 5 8 11 x 5 1 2 hex head cap screws and u bolts Be sure 5 hole plate contacts frame evenly and bearings are square on disc rod when tightening or unnecessary bearing load can occur IMPORTANT Last disc blade on all main frame disc gangs are not equipped...

Страница 32: ...3 16 F 143 0211 Edition ASSEMBLY INSTRUCTIONS Figure 3 10 Center Reel Assembly Installation ...

Страница 33: ...ASSEMBLY INSTRUCTIONS 3 17 Figure 3 11 Outer Reel Assembly Installation ...

Страница 34: ... 11 x 8 hex head cap screws and hex lock nuts See Figures 2 1 through 2 6 for location on frame CAUTION 2 For outer reel shank assembly a Set inner bottom reel bracket on top of outer bottom reel bracket and loosely attach to top reel guard bracket using 5 8 11 x 3 1 4 round head square neck screw round tube spacer and hex lock nut The inner reel bracket with square hole must be placed toward the ...

Страница 35: ...on the inner race of the bearing b Pressing collar lightly against inner ring turn the collar in the same direction of the reel rotation You will feel the collar tighten at this point c With a punch and hammer strike the collar four times This will tighten the collar as tight as necessary d Lock the collar with the set screw CAUTION 5 Once all adjustments have been made tighten all hardware When w...

Страница 36: ...3 20 F 143 0211 Edition ASSEMBLY INSTRUCTIONS Figure 3 12 Harrow Assembly Installation ...

Страница 37: ...ns as shown in Figure 3 12 using 1 2 13 x 4 hex head cap screws and hex lock nuts The top spring is anchored in the 1st hole from the top Front lower spring and rear lower spring are anchored in the 7th hole from the top of the harrow arm Upper chain is anchored through the enlarged link with a 1 2 13 x 2 1 2 hex head cap screw and hex lock nut and hooked on the spring in the 8th link from the bol...

Страница 38: ...3 22 F 143 0211 Edition ASSEMBLY INSTRUCTIONS Figure 3 13 Pull Hitch Installation ...

Страница 39: ...nder pin and 1 4 x 2 cotter pins IMPORTANT The radius rod affects two adjustments It locates the pull hitch clevis at the proper height for the tractor draw bar It levels the machine lengthening and shortening can be accomplished by using the radius rod handle 4 For all fold models install hose bracket on pull hitch with special nut and 1 2 13 hex nut On all rigid models install hose bracket and h...

Страница 40: ...3 24 F 143 0211 Edition ASSEMBLY INSTRUCTIONS Figure 3 14 Electrical Installation ...

Страница 41: ...ront side of each warning light bracket 4 Assemble mounting bracket angle to warning light bracket assembly using 1 2 13 x 1 1 2 hex head cap screws and hex lock nuts 5 Assemble warning light bar and warning light bracket assembly to outer rear of frame as shown in Figure 3 14 using 1 2 13 x 5 1 2 hex head cap screws and hex lock nuts IMPORTANT Make sure lights are positioned for maximum visibilit...

Страница 42: ...3 26 F 143 0211 Edition ASSEMBLY INSTRUCTIONS Figure 3 15 Decal Installation ...

Страница 43: ...Tilloll as shown in Figure 3 15 Center them as nearly as possible between the top and bottom on the frame bar Sometimes shank spacing may position a tool frame too near the end of the frame bar to place a reflective tape square exactly as shown Then place the square between the U bolts on the tool frame as near the proper location as possible A red reflective square is attached to the rear of the ...

Страница 44: ...3 28 F 143 0211 Edition ASSEMBLY INSTRUCTIONS Notes ...

Страница 45: ...round when servicing or when equipment is idle Failure to take preventive measures against accidental lowering can result in serious personal injury Always lock the tractor drawbar in the center position when transporting the unit Failure to do so can result in serious injury or death and cause damage to the equipment When transporting the unit place cylinder lockouts in the transport lock positio...

Страница 46: ...6 Series Wing Tilloll inspect it thoroughly for good operating condition 2 Replace worn or missing parts 3 When the machine is new check the bolt tightness after a few hours of operation Tighten any loose nuts or bolts Check the gauge wheel lug bolts daily 4 Check the gauge wheel tire inflation Inflate all tires equally to avoid side draft Follow the tire manufacturer s recommended pressures liste...

Страница 47: ...the lockout pins See Figure 4 2 4 Always place the swivel jack on the interior mount before setting the machine in motion Transport 1 Raise the unit to full transport height 2 Fold the wings IMPORTANT When folding or unfolding wings operate tractor engine at a fast idle on 30 35 and 40 units and hold hydraulic valve on tractor open to assure smooth operation 3 Place the transport lock brackets on ...

Страница 48: ... operate tractor engine at a fast idle on 30 35 40 units and hold hydraulic valve on tractor open to assure smooth operation CAUTION 3 Check the front to rear leveling of the frame Adjust radius rod until frame is level at working depth and all sections of the machine are cutting at the same depth See Figure 4 3 Figure 4 3 Adjusting Unit Working Depth Drive at reasonable speeds to insure your safe...

Страница 49: ...ex jam nut nut on the end of the gauge wheel arm weldment and adjust the 3 4 adjusting hex head cap screw so the tires on the mainframe and the wings are just touching the ground or are the same distance off the ground f Raise the machine again to fully extend the lift cylinders and continue holding the tractor lever 30 60 seconds to insure the cylinders are fully extended and the rephasing lift s...

Страница 50: ...h disc gang is to control the flow of soil out of the side of the machine Spray Shield Adjustment 1 The spray shields directly behind the disc gang have two uses and can be adjusted accordingly a The spray shield controls the flow of soil so an even spray pattern for herbicide can be maintained directly behind the spray shield b The spray shield controls the movement of soil by the discs The discs...

Страница 51: ... the harrow can be lowered c Spring tension can be increased by lowering the rear mounting point of the two lower springs and raising the front mounting point of the upper spring an equal number of holes d For more aggressive action by the harrow the angle of the harrow can be changed By removing the cotter pin and clevis pin the harrow teeth can be set at 45 30 or 15 degrees The larger the angle ...

Страница 52: ...brication Schedule LUBRICATION ITEM DESCRIPTION NO OF LUBE POINTS INTERVAL HOURS UNLESS STATED 1 Radius Rod 2 50 2 Gauge Wheel Pivot Pin 1 10 3 Disc Gang Bearing 2 50 4 Reel Bearing 2 50 5 Walking Beam 1 Yearly 6 Wheel Bearing 1 Yearly Note Lube all points with high grade multi purpose grease ...

Страница 53: ...mble the parts to determine the cause of the leak Any time a cylinder is opened up or whenever any seal replacement is necessary it is advisable to clean all parts and replace all seals Seal kits are available from your Landoll dealer 3 Check all hydraulic hoses weekly Look for binding or cracking Replace all worn or defective parts immediately Lubrication 1 Table 4 1 and Figure 4 7 specifies the ...

Страница 54: ...4 10 F 143 0211 Edition OPERATION AND MAINTENANCE Notes ...

Страница 55: ...ng instructions See Harrow Adjustment on page 4 7 DISC GANG PLUGGING Disc gang mounted too deep Check disc gang as above may be too deep Unit not level Check to see that machine is level while machine is running Disc blade wear Replace disc blades Dirt not flowing under shield properly Adjust shield DISC GANG NOT TURNING IN LIGHT SOIL Scrapers adjusted too tight against blade Readjust scrapers DIS...

Страница 56: ...ecifications Check shank placement against Figures 2 1 through 2 6 Ground too wet Wait until ground conditions are proper for tillage REEL VIBRATING Rear of machine too deep Level machine by turning radius rod Running machine too slow Machine needs to be pulled at least 5 5 mph REEL COMING LOOSE IN FIELD Reel bearing lock collars mounted on wrong side of reel Mount lock collars on side of reel tow...

Страница 57: ...RUNNING DEEP TO ONE SIDE Distance from frame to axle of gauge wheels differ a Set all depth stops the same b Raise machine until all cylinders are fully extended c Measure cylinders from pin to pin Verify that all cylinders are same length d If measurements are not the same see Hydraulic Lift Installation 876 30 876 35 876 40 C on page 3 9 and Hydraulic Lift Installation 876 40 H on page 3 11 to r...

Страница 58: ...5 4 F 143 0211 Edition TROUBLESHOOTING GUIDE Notes ...

Страница 59: ......

Страница 60: ...ties Model 876 Series Wing Tilloll Operator s Manual Re Order Part Number F 143 0211 LANDOLL CORPORATION 1900 North Street Marysville Kansas 66508 785 562 5381 800 428 5655 WWW LANDOLL COM F 143 0211 02 2011 Copyright 2010 Landoll Corporation All rights reserved including the right to reproduce this material or portions thereof in any form ...

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