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ASSEMBLY INSTRUCTIONS

3-11

Disc Gang Installation

NOTE

See Figures 2-1 thru 2-3

for disc gang placement.



DANGER

1.

Assemble the disc gang assemblies to the frame
using clamp plates, 3/4-10 x 2 grade 8 hex head cap
screws, and hex lock nuts

(See Figure 3-5.)

Disc blades are extremely sharp. Exercise
extreme care when working on or near disc
blades. Do not allow disc to roll over or fall onto
any body part. Do not allow wrenches to slip
when working near disc blades. Never push
wrenches toward disc blades. Do not climb over
machine above disc blades. Failure to stay clear
of disc blade edges can cause serious personal
injury or death.

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Содержание 2430-11-24

Страница 1: ...F 620 0912 09 2012 LANDOLL CORPORATION 1900 North Street Marysville Kansas 66508 785 562 5381 800 428 5655 WWW LANDOLL COM Model 2410 Weatherproofer I Operator s Manual...

Страница 2: ......

Страница 3: ...tion 2410 7 24 After August 2013 3 21 LED Light and SMV Bracket Installation 2410 6 24 and 2410 9 24 After August 2013 3 23 Final Assembly 3 24 Rear Jack Installation 3 24 Finishing Combo w Chopper Re...

Страница 4: ...F 620 0912 Edition Disc Blades 4 5 Depth Stop Adjustment Manual 4 5 Wheel Bearing Maintenance 4 6 Hydraulic Maintenance 4 7 Transport 4 7 Lubrication Maintenance 4 10 Storage 4 10 5 Troubleshooting Gu...

Страница 5: ...ctical advice for the care and maintenance of your Landoll equipment Drawings in this section locate adjustment points on the equipment NOTE IF THE EQUIPMENT IS IMPROPERLY ASSEMBLED OR MAINTAINED THE...

Страница 6: ...e sure you read and understand the information contained in this manual and on the machine signs decals before you attempt to operate or maintain this vehicle The safety statements contained in this m...

Страница 7: ...ed Weight Lbs 2410 6 24 16 18 6 24 15 4 12 0 14 560 2410 7 24 18 20 7 24 17 4 14 0 15 822 2410 9 24 22 22 9 24 19 6 18 0 17 010 Tire Inflation Tire Size Tire Manufacturer Ply Load Rating Inflation Pre...

Страница 8: ...62 80 100 1 2 20 40 50 65 81 90 112 9 16 12 55 62 80 100 110 137 9 16 18 60 75 90 112 130 162 5 8 11 75 94 110 137 170 212 5 8 18 85 106 130 162 180 225 3 4 10 130 162 200 250 280 350 3 4 16 150 188...

Страница 9: ...FOOT POUNDS PARKER BRAND FITTINGS Dash Size 37 Degree JIC O Ring ORS O Ring Boss ORB 4 11 13 15 17 13 15 5 14 16 21 23 6 20 22 34 36 25 29 8 43 47 58 62 40 44 10 55 65 100 110 57 5 62 5 12 80 90 134...

Страница 10: ...2 4 F 620 0912 Edition STANDARD SPECIFICATIONS Figure 2 1 Shank and Light Bracket Placement Assembly 2410 6 24 3 3 8 4 7 8 7 7 8 3 3 8 4 7 8 7 7 8 2410 6 shank placement 8 1 8 8 1 8 22 1 2 22 1 2...

Страница 11: ...STANDARD SPECIFICATIONS 2 5 Figure 2 2 Shank and Light Bracket Placement Assembly 2410 7 24 10 3 8 2 3 8 2 3 8 10 3 8 6 3 8 2410 7 shank placement 6 3 8 6 3 8...

Страница 12: ...0912 Edition STANDARD SPECIFICATIONS Figure 2 3 Shank and Light Bracket Placement Assembly 2410 9 24 8 7 16 2 3 8 2 3 8 10 3 8 6 3 8 6 3 8 10 3 8 4 5 16 8 7 16 2410 9 shank placement 22 1 2 22 1 2 2...

Страница 13: ...NS 2 7 Figure 2 4 Finishing Combo w Chopper Reel Installation 2410 7 24 2410 9 24 m171128 finishing combo placement 20 5 32 45 31 32 20 5 32 45 31 32 12 3 32 43 3 16 12 3 32 43 3 16 2410 6 24 7 21 32...

Страница 14: ...SPECIFICATIONS Figure 2 5 Finishing Combo w Conditioner Reel Installation 2410 7 24 2410 9 24 m172492 finishing combo cond reel placement 20 5 32 45 31 32 20 5 32 45 31 32 11 5 8 43 3 16 11 5 8 43 3 1...

Страница 15: ...STANDARD SPECIFICATIONS 2 9 Figure 2 6 Finishing Chopper Reel Installation 2410 9 24 m171126 finishing chopper placement 2410 7 24 43 31 32 43 31 32 43 3 4 43 3 4 2410 6 24 35 35...

Страница 16: ...STANDARD SPECIFICATIONS Figure 2 7 Finishing Conditioner Reel Installation m172497 finishing cond reel placement P N 172499 2410 9 24 P N 172498 2410 7 24 P N 172497 2410 6 24 43 31 32 43 31 32 43 3...

Страница 17: ...STANDARD SPECIFICATIONS 2 11 Figure 2 8 Finishing Harrow Installation 2410 9 24 m171127 finishing harrow placement 2410 7 24 20 3 8 12 3 32 20 3 8 12 3 32 2410 6 24 8 11 32 8 11 32...

Страница 18: ...2 12 F 620 0912 Edition STANDARD SPECIFICATIONS...

Страница 19: ...torques shown in Table 2 1 DANGER WARNING DANGER CAUTION Disc blades are extremely sharp Exercise extreme care when working on or near disc blades Do not allow disc to roll over or fall onto any body...

Страница 20: ...9 frame assembly RH FRAME ASSEMBLY 1 1 2 X 16 LOCKOUT CYLINDER STOP L PIN 1 8 HAIRPIN FRAME JOINT PLATE 3 4 10 X 11 HEX HEAD CAP SCREW 3 4 10 HEX LOCK NUT 3 4 10 X 2 1 4 HEX HEAD CAP SCREW 3 4 10 HEX...

Страница 21: ...I when fully assembled See Figure 3 1 2 Bolt frame halves together using 3 4 10 x 2 1 4 hex head cap screws and hex lock nuts in the front and rear plates Bolt center frame halves together using fram...

Страница 22: ...P 3 4 10 HEX LOCK NUT TIRE AND WHEEL ASSEMBLY LEVELING LINKAGE BUSHING ROCKSHAFT 3 4 10 X 2 HEX HEAD CAP SCREW LIFT BEARING CAP 3 4 10 HEX LOCK NUT 4 UHMW BEARING 3 4 10 X 2 HEX HEAD CAP SCREW 2410 7...

Страница 23: ...pins and 5 16 x 2 1 2 spring slotted pins See Figure 3 2 4 Install 90o adapters in each port of both 3 1 2 x 16 2410 6 24 or 4 x 16 2410 7 24 2410 9 24 hydraulic cylinders IMPORTANT Do not use 90o ad...

Страница 24: ...ELER TUBE HITCH PIN 1 2 X 2 1 4 GROOVED ALLOY PIN 8 GR8 JACK 3 4 10 X 7 HEX HEAD CAP SCREW 1 8 HEX LOCK NUT HITCH RING HITCH BUSHING 1N FLAT WASHER 3 4 10 FLANGE NUT 1 1 4N FLAT WASHER 1 8 HEX LOCK NU...

Страница 25: ...ide and retract hoses can be located on the other side for reference IMPORTANT The leveler tower must be installed so that the narrow end of the tower is down and the reinforced holes are to the rear...

Страница 26: ...top Assembly Installation 2410 depth stop tube op DEPTH STOP TUBE ASSEMBLY DEPTH STOP HANDLE 5 8 11 HEX LOCK NUT DEPTH STOP MOUNT PLATE 5 8 11 X 2 1 2 HEX HEAD CAP SCREW WHEEL AND LIFT ASSEMBLY FRAME...

Страница 27: ...depth stop tube assembly on top of the center frame Insert a 5 8 11 x 2 1 2 hex head cap screw in the rear hole of the tube assembly from the left side See Figure 3 4 Insert the screw through the dept...

Страница 28: ...D CAP SCREW GR8 CLAMP PLATE LEFT FRONT DISC GANG ASSEMBLY 3 4 10 HEX LOCK NUT 2410 9 disc gang inst CLAMP PLATE 3 4 10 X 11 HEX HEAD CAP SCREW GR8 SEE DETAIL A 3 4 10 X 2 HEX HEAD CAP SCREW GR8 CLAMP...

Страница 29: ...rews and hex lock nuts See Figure 3 5 Disc blades are extremely sharp Exercise extreme care when working on or near disc blades Do not allow disc to roll over or fall onto any body part Do not allow w...

Страница 30: ...2410 shank inst op 1 1 4 SHARK FIN POINT 1 1 4 SHANK V CAP POINT CLAMP ASSEMBLY 3 4 10 HEX LOCK NUT 5 8 11 HEX LOCK NUT 3 4 10 X 4 HEX HEAD CAP SCREW 5 8 11 X 3 3 4 HEX HEAD CAP SCREW 1 1 4 X 4 BOLT...

Страница 31: ...in shank to each clamp assembly using 3 4 10 x 4 hex head cap screw and hex lock nut in the top hole and 5 8 11 x 3 3 4 hex head cap screw 5 8 x 3 4 x 1 1 4 connex bushing and hex lock nut in the seco...

Страница 32: ...8 HAIRPIN CYLINDER STOP L PIN HOSE CLAMP ADAPTER 45 ADAPTER 90 4 X 16 HYDRAULIC CYLINDER 3 8 X 67 HOSE ASSEMBLY 8 PORT MANIFOLD 3 8 X 103 1 4 HOSE ASSEMBLY 3 8 X 48 1 2 X 96 3 8 X 86 HOSE ASSEMBLY AD...

Страница 33: ...1 8 HAIRPIN CYLINDER STOP L PIN HOSE CLAMP ADAPTER 45 ADAPTER 90 4 X 16 HYDRAULIC CYLINDER 3 8 X 54 HOSE ASSEMBLY 8 PORT MANIFOLD 3 8 X 96 HOSE ASSEMBLY 3 8 X 40 1 2 X 96 3 8 X 78 HOSE ASSEMBLY ADAPTE...

Страница 34: ...s 2 Install fittings into manifold according to Figures 3 7 and 3 8 3 Install wheel lift hoses per Figures3 7 and 3 8 4 Hold each system of hoses in place using 3 8 16 x 4 hex head cap screw hose clam...

Страница 35: ...NGLE AMBER LAMP RED REFLECTOR ORANGE STRIPE ORANGE STRIPE RED REFLECTOR 1 4 20 HEX LOCK NUT 1 2 13 HEX LOCK NUT WARNING LIGHT BAR 8 32 X 1 2 SLOT PAN HEAD SCREW 1 2 13 X 5 1 2 HEX HEAD CAP SCREW SMV M...

Страница 36: ...IGHTING MODULE 8 32 HEX NUT RH LIGHT BRACKET W REFLECTORS SINGLE AMBER LAMP LH LIGHT BRACKET W REFLECTORS YELLOW REFLECTOR SINGLE AMBER LAMP RED REFLECTOR ORANGE STRIPE 1 4 20 X 1 1 4 HEX HEAD CAP SCR...

Страница 37: ...d RH light brackets to frame weldment using 1 2 13 x 9 1 2 hex head cap screws and hex lock nuts 4 On 2410 6 24 and 2410 9 24 models attach amber lamps to the light brackets using 1 4 20 x 1 1 4 hex h...

Страница 38: ...1 4 20 X 1 1 4 HEX HEAD CAP SCREW AND HEX LOCK NUT REFLECTOR ASSEMBLY YELLOW 1 4 20 X 1 1 4 HEX HEAD CAP SCREW AND HEX LOCK NUT REFLECTOR ASSEMBLY AG AMBER SINGLE LED LAMP REFLECTOR ASSEMBLY TAIL LIG...

Страница 39: ...crews and hex lock nuts 7 Attach front warning harness to frame Connect 4 pin end A to the two 34 extension harnesses B and C and the ag flasher control module C See Figure 3 13 NOTE Figure 3 13 is la...

Страница 40: ...EW AND HEX LOCK NUT REFLECTOR ASSEMBLY LH LIGHT BRACKET W REFLECTORS 1 2 13 X 9 1 2 HEX HEAD CAP SCREW AND HEX LOCK NUT REFLECTOR ASSEMBLY TAIL LIGHT MOUNT U BOLT AND HEX LOCK NUT AG FLASHER CONTROL M...

Страница 41: ...assembly using u bolt and 5 8 11 hex lock nuts 6 Attach the ag red single LED lamps and reflector assemblies to tail light mounts using 1 4 20 x 1 1 4 hex head cap screws and hex lock nuts 7 Attach f...

Страница 42: ...cations See Lubrication Maintenance on page 4 10 9 Touch up with paint any areas that may have been scratched during moving handling or assembly 10 Thoroughly read and understand the operating section...

Страница 43: ...ASSEMBLY 1 4 X 108 HOSE ASSEMBLY 1 4 X 98 ADAPTER 1 2 13 X 3 1 2 HEX HEAD CAP SCREW AND HEX LOCK NUT 8 PORT HYDRAULIC MANIFOLD ADAPTER 90 2 1 2 X 2 1 2 CYLINDER ADAPTER 90 ADAPTER 45 HOSE ASSEMBLY 1...

Страница 44: ...104 HOSE ASSEMBLY 1 4 X 90 ADAPTER 1 2 13 X 3 1 2 HEX HEAD CAP SCREW AND HEX LOCK NUT 8 PORT HYDRAULIC MANIFOLD ADAPTER 90 ADAPTER TEE C D F 1 E 1 E 2 F 2 A B H G 2 1 2 X 2 1 2 CYLINDER ADAPTER 90 ADA...

Страница 45: ...SE ASSEMBLY 1 4 X 130 HOSE ASSEMBLY 1 4 X 116 ADAPTER 1 2 13 X 3 1 2 HEX HEAD CAP SCREW AND HEX LOCK NUT 8 PORT HYDRAULIC MANIFOLD ADAPTER 90 ADAPTER TEE 2 1 2 X 2 1 2 CYLINDER ADAPTER 90 ADAPTER 45 H...

Страница 46: ...HEX LOCK NUT SPRING CLAMP U BOLT HARROW STIFFENER PLATE 5 8 11 FLANGE HEAD SERRATED NUT QUICK HITCH PIN HARROW ASSEMBLY WRENCH HARROW ADJUSTMENT PLATE WRENCH COMBO MOUNT COMBO ATTACHMENT HARROW ARM AS...

Страница 47: ...remaining open manifold or valve ports 6 Pull out 1 8 x 7 hex head cap screw and attach wrench combo plate to frame using the existing hardware 7 Install wrench harrow adjustment plate to wrench combo...

Страница 48: ...8 HEX LOCK NUT SPRING CLAMP U BOLT HARROW STIFFENER PLATE 5 8 11 FLANGE HEAD SERRATED NUT QUICK HITCH PIN HARROW ASSEMBLY WRENCH HARROW ADJUSTMENT PLATE WRENCH COMBO MOUNT COMBO ATTACHMENT HARROW ARM...

Страница 49: ...s in any remaining open manifold or valve ports 6 Pull out 1 8 x 7 hex head cap screw and attach wrench combo plate to frame using the existing hardware 7 Install wrench harrow adjustment plate to wre...

Страница 50: ...AMP 2 HOSE CLAMP 3 8 X 428 HOSE ASSEMBLY 3 4 16 MALE COUPLER ADAPTER HOSE ASSEMBLY 1 4 X 80 HOSE ASSEMBLY 1 4 X 64 ADAPTER 1 2 13 X 3 1 2 HEX HEAD CAP SCREW AND HEX LOCK NUT 8 PORT HYDRAULIC MANIFOLD...

Страница 51: ...E CLAMP 3 8 X 428 HOSE ASSEMBLY 3 4 16 MALE COUPLER ADAPTER HOSE ASSEMBLY 1 4 X 78 HOSE ASSEMBLY 1 4 X 72 ADAPTER 1 2 13 X 3 1 2 HEX HEAD CAP SCREW AND HEX LOCK NUT 8 PORT HYDRAULIC MANIFOLD ADAPTER 9...

Страница 52: ...MP 2 HOSE CLAMP 3 8 X 428 HOSE ASSEMBLY 3 4 16 MALE COUPLER ADAPTER HOSE ASSEMBLY 1 4 X 98 HOSE ASSEMBLY 1 4 X 90 ADAPTER 1 2 13 X 3 1 2 HEX HEAD CAP SCREW AND HEX LOCK NUT 8 PORT HYDRAULIC MANIFOLD A...

Страница 53: ...cylinder trunnion stop 1 2 13 x 2 1 4 hex head cap screw and split lock washer 4 Install the manifold to the manifold bracket on the frame using 1 2 13 x 3 1 2 hex head cap screws and hex lock nuts 5...

Страница 54: ...D CAP SCREW 1 8 HEX LOCK NUT REEL ARM ASSEMBLY GANG BAR MOUNT PLATE 3 4 10 6 HEX HEAD CAP SCREW 1 8 X 7 1 2 HEX HEAD CAP SCREW 2 1 2 HYDRAULIC CYLINDER 17 SPRING ASSEMBLY CYLINDER TRUNNION CYLINDER TR...

Страница 55: ...ension assemblies to rear frame using 1 8 x 7 1 2 hex head cap screws and hex lock nuts 3 Attach 17 spring assembly and 2 1 2 hydraulic cylinder to lower hole on rear frame using cylinder trunnion cyl...

Страница 56: ...NG ADJUSTMENT BOLT 2 1 2 SNAP RING 7 1 4 ADJUSTMENT PIN 1 SPLIT LOCK WASHER 1 8 HEX LOCK NUT 17 SPRING ASSEMBLY 5 8 11 X 5 HEX HEAD CAP SCREW HARROW ARM ASSEMBLY HARROW ASSEMBLY 5 8 11 FLANGE HEAD SER...

Страница 57: ...4 Attach harrow stiffener plate to top of harrow arm using 5 8 11 x 5 hex head cap screw and flange head serrated nut 5 Attach harrow arms to 3 row coil tine harrow assembly using u bolts and 5 8 11 f...

Страница 58: ...3 40 F 620 0912 Edition ASSEMBLY INSTRUCTIONS Notes...

Страница 59: ...en equipment is idle Failure to take preventive measures against accidental lowering can result in serious personal injury When transporting the unit place cylinder lockouts in the transport lock posi...

Страница 60: ...to set scrapers as much as 1 away from the discs 6 Lubricate the machine as shown in Lubrication Maintenance on page 4 10 See Figure 4 11 Figure 4 1 Disc Scraper Clearance to Disc Blade Attaching to...

Страница 61: ...the machine With all cylinders fully extended remove the 1 1 2 X 16 transport lockouts See Figure 4 3 Store transport lockouts as shown in Figure 4 4 Lower and raise the unit to verify that cylinders...

Страница 62: ...TE The Weatherproofer I will have to be field leveled for optimum performance Once leveling is complete it is normal operating procedure for machine to bias forward when fully raised allowing addition...

Страница 63: ...Manual The operating depth of the Weatherproofer I is controlled by a single point depth stop The stop is located at the center front of the machine 1 Adjust the depth stop by turning the handle in c...

Страница 64: ...aring grease 6 Slide the triple lip seal onto the spindle Do not install the seal into the hub 7 Slide the inner bearing cone and hub onto the spindle 8 Install the outer bearing cone washer and slott...

Страница 65: ...te and local requirements before transporting the Weatherproofer I 2 The Weatherproofer I should be transported only by a tractor required for field operation The implement weight should not exceed mo...

Страница 66: ...ght 7 Install transport locks on both lift cylinders Do not depend solely on implement hydraulics for transport See Figure 4 10 WARNING 8 Transport during daylight hours whenever possible Always use f...

Страница 67: ...tion Table LUBRICATION TABLE ITEM DESCRIPTION NO OF LUBE POINTS INTERVAL Hours Unless Stated 1 Disc Gang Bearings 1 each 10 2 Radius Rod 2 50 3 Walking Tandem Hubs 1 each 50 4 Wheel Hubs 1 each 50 5 L...

Страница 68: ...up within the bearing cavity 4 Wheel seals and walking tandem seals when properly installed will allow grease to pass without harm to seals Regular lubrication will extend service life particularly in...

Страница 69: ...OPERATION AND MAINTENANCE 4 11 Notes...

Страница 70: ...4 12 F 620 0912 Edition OPERATION AND MAINTENANCE Page Intentionally Blank...

Страница 71: ...cutting residue Adjust machine depth SHANKS NOT PENETRATING Unit not level Level unit front to rear See Leveling Front to Rear on page 4 4 Points worn Install new points WHEEL BEARING FAILURE Triple...

Страница 72: ...5 2 F 620 0912 Edition TROUBLESHOOTING GUIDE Notes...

Страница 73: ......

Страница 74: ...s Model 2410 Weatherproofer I Operator s Manual Re Order Part Number F 620 0912 LANDOLL CORPORATION 1900 North Street Marysville Kansas 66508 785 562 5381 800 428 5655 WWW LANDOLL COM F 620 0912 09 20...

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